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33.VW.2210.0527_BA_V00_EN 

VAS 5581/3A 

 

EN | Safety 

 

Intended use 

Use the product only in accordance with this operating manual; otherwise the electrical 
hazard protection provided by the product can no longer be guaranteed. 
The product is used to adapt the VAS 5581/VAS 5581A high-voltage diagnostic box to the 
vehicle-side plug connection specified by the vehicle manufacturer in the guided fault 
finding. To do so, the product is connected to the battery management system for the high-
voltage battery. 
The product may only be used on high-voltage systems that have been certifiably de-
energized. 
The product is suitable for testing the 

high-voltage

 battery in the following vehicles: 

 

Volkswagen Jetta Hybrid 

 

Audi Q5 hybrid quattro (2014 model) 

In this operating manual, vehicle manufacturers are exclusively defined as vehicle 
manufacturers in the Volkswagen Group. 
Any use beyond what is listed here is prohibited. 

Requirements for the target group 

Only qualified personnel may work with this product! 
In this operating manual, qualified personnel is defined as personnel meeting all 
requirements for working on high-voltage systems applicable in the country of operation, as 
defined by: 

 

Regulations applicable in the country of operation 

 

Qualification according to DGUV 200-005 level 2 or higher, or equivalent 

 

Specifications from the vehicle manufacturer and/or the operator. 

At all times while using the product, staff must wear the personal protective equipment 
prescribed by the vehicle manufacturer for work on high-voltage systems. 

Duties of the operator 

The operator is responsible for ensuring that all staff working with the diagnostic cable 
fulfills the requirements for the target group. 
Furthermore, the operator is responsible for ensuring the following: 

 

The diagnostic cable is always in perfect working order. 

 

The regular inspection intervals for the diagnostic cable are observed and recorded. 

 

 

 

Содержание VAS 5581/3A

Страница 1: ...33 VW 2210 0527_BA_V00_EN VAS 5581 3A 1 Operating manual Diagnostic cable VAS 5581 3A...

Страница 2: ...ys requires the written permission of the manufacturer Copyright TRANSLATION OF THE ORIGINAL OPERATING MANUAL All rights reserved All text images and graphics are subject to copyright and other intell...

Страница 3: ...ded use 7 Requirements for the target group 7 Duties of the operator 7 PRODUCT DESCRIPTION 8 Scope of delivery 8 Design 8 Symbols and connections 9 Wiring diagram 10 Technical data 11 OPERATION 12 Sta...

Страница 4: ...ety requirements and the state of the art for working with high voltage systems Validity of the declaration of conformity The declaration of conformity applies to the product described in the operatin...

Страница 5: ...ng product Item number 22100527 Designation Diagnostic cable VAS 5581 3A Warning levels This chapter provides information about the warning levels used in this operating manual DANGER Failure to obser...

Страница 6: ...ock The electrical voltage in high voltage systems is lethal and can cause death by electric shock Liquids condensation and high humidity can cause short circuits Do not let the product come into cont...

Страница 7: ...wagen Group Any use beyond what is listed here is prohibited Requirements for the target group Only qualified personnel may work with this product In this operating manual qualified personnel is defin...

Страница 8: ...d the completeness of the delivery If anything is missing or defective please contact the manufacturer immediately 1 Diagnostic cable 2 USB stick with operating manual Design Product design 1 Ground c...

Страница 9: ...duct The product complies with protection class II meaning it has increased or double insulation between active and accessible parts in accordance with VDE 0100 Part 410 412 1 The disposal instruction...

Страница 10: ...33 VW 2210 0527_BA_V00_EN VAS 5581 3A 10 EN Product description Wiring diagram...

Страница 11: ...t 5 A Weight 340 g Cable length 2000 mm 1300 mm Ambient conditions Operation Storage Transportation Temperature 5 C to 40 C 20 C to 60 C 20 C to 60 C Elevation above sea level Max 2000 m No limitation...

Страница 12: ...l Maintenance WARNING Danger of fatal electric shock The electrical voltage in high voltage systems is lethal and can cause death by electric shock Use the product only for the applications intended b...

Страница 13: ...eration Startup Observe the safety instructions Connect the ground clip to a conductive part of the vehicle body Connect plug a or b to the disconnected socket on the respective battery management sys...

Страница 14: ...to the diagnostic box You can now perform measurements in accordance with the guided fault finding Detaching the plug connections WARNING Risk of explosion Product components may produce sparks and el...

Страница 15: ...detach a plug connection Push in and hold the catch Pull the plug connection apart The plug connection is now detached Detaching the plug connection for the diagnostic cable 2x4 pin The plug connecti...

Страница 16: ...ns Use only a dry cloth to clean the product Storage Store the product in a dry and dust free location when not in use Disposal Observe the safety instructions Always dispose of the product in accorda...

Страница 17: ...l material and workmanship Further information on the warranty conditions can be found in the terms and conditions on the manufacturer s website Customer service Always include the serial number with...

Страница 18: ...81 3A 18 Volkswagen Aktiengesellschaft K GVO LW Group After Sales Group Service Literature and Systems Repair Shop Equipment PO box 011 4915 38442 Wolfsburg Germany For internal use only Subject to te...

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