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30

7.4.8

GAS VALVE FINAL SETTING - MM

Select the MM parameter by turning the DHW
temperature control, the boiler starts at the me-
dium power and it is possible to change the power
of the boiler turning the CH temperature control in
order to check the CO

2

 in the overall range of the

boiler.

7.4.9

MAXIMUM OUTPUT CH (FAN SPEED) - 23

Select the parameter 23 by turning the DHW
temperature control. Push MODE button and
modify the maximum fan speed as indicated in the
table page 28 by turning the DHW temperature
control. Push MODE button to store the value.

7.4.10 MINIMUM OUTPUT CH (FAN SPEED) - 24

Select the parameter 24 by turning the DHW
temperature control. Push MODE button, it is
possible to modify the minimum fan speed by
turning the DHW temperature control. Push MODE
button to store the value.

7.5

COMBUSTION ANALYSIS TEST

A combustion analysis check can easily be car-
ried out on the appliance via the test points located
on the top of the appliance, however you must
check that the CO

2

 values are set correctly (see 7.4).

Insert the flue gas analyser probe into the flue
gas test point (see fig. 43).

Operate the boiler in HH - LL and compare the
values with those shown in 7.4.6. If different
adjust the gas valve according to 7.4.6. and
7.4.7.

7.6

CHECKING THE EXPANSION VESSEL

Carry out the component removal procedure as
described in 6.4. You must ensure that the boiler
is completely drained of water.
Using a suitable pressure gauge, remove dust cap
on expansion vessel and check the charge
pressure. The correct charge pressure should be
1.0 bar ± 0.1 bar. If the charge pressure is less,
use a suitable pump to increase the charge.

NOTE

You must ensure the drain valve is in the open
position whilst re-charging takes place. Replace
the dust cap and carry out the relevant commis-
sioning procedure (section 5).

7.7

EXTERNAL FAULTS

Before carrying out any faultfinding or component
replacement, ensure the fault is not attributable to
any aspect of the installation.

7.7.1

INSTALLATION FAULTS

7.8.1

EARTH CONTINUITY TEST

Isolate the appliance from the electrical supply,
and using a suitable multi-meter carry out a resist-
ance test. Connect test leads between an appli-
ance earth point and the earth wire of the appliance
supply cable. The resistance should be less than
1 OHM. If the resistance is greater than 1 OHM
check all earth wires and connectors for continuity
and integrity.

7.8.2

SHORT CIRCUIT CHECK

Isolate the appliance from the electrical supply,
and using a suitable multi-meter, carry out a short
circuit test between the Live & Neutral connec-
tions at the appliance terminal strip (fig.17).
Repeat above test on the Live & Earth connec-
tions at the appliance terminal strip (fig.17).

NOTE

Should it be found that the fuse has failed but no fault
is indicated, a detailed continuity check will be
required to trace the fault. A visual inspection of
components may also assist in locating the fault.

7.8.3

POLARITY CHECK

With the appliance connected to the electrical
supply and using a suitable multimeter, carry out
the following voltage tests:

connect test leads between the Live & Neutral
connections at the appliance terminal strip (fig.17).
The meter should read approximately 230V ac.
If so proceed to next stage. If not, see 7.8.4.

connect test leads between the Live & Earth
connections at the appliance terminal strip (fig.17).
The meter should read approximately 230V ac.
If so proceed to next stage. If not, see 7.8.4.

connect test leads between the Neutral & Earth
connections at the appliance terminal strip (fig.17).
The meter should read approximately 0 – 15Vac.
If so polarity is correct. If not, see 7.8.4.

7.8.4

REVERSED POLARITY OR SUPPLY FAULT

Repeat the above tests at the appliance isolator,
if testing reveals correct polarity and/or supply at
the isolator, re-check wiring and connections be-
tween the isolator and the appliance.
If tests on the isolator also reveal reversed polarity
or a supply fault, consult the local electricity
supplier for advice.

7.8.5

RESISTANCE TO EARTH CHECK

Isolate the appliance from the electrical supply, and
using a suitable multi-meter carry out a resistance tes.
Connect test leads between the Live & Earth connec-
tions at the appliance terminal strip (fig. 17). If the meter
reads other than infinity there is a fault that must be
isolated, carry out a detailed continuity check to identify
the location of the fault.

IMPORTANT

These series of checks must be carried out before
attempting any faultfinding procedures on the
appliance. On completion of any task that required
the disconnection and re-connection of any elec-
trical wiring or component, these checks must be
repeated.

7.9

FAULT FINDING

Before attempting any faultfinding, the electrical
checks as detailed in 7.8 must be carried out.

Isolate the appliance from the electrical supply.
Disconnect any external controls from terminal
plug M6 (Fig. 48), and insert a link-wire between
the two Black wires at terminal plug M6 (Fig. 48).

Symptom

No ignition

No hot water

No central

heating

Possible causes

Check wiring. Check electrical supply

Check hot/cold pipe work is not reversed

Check wiring of time clock and/or room thermostat

Fault code

10

30
40

Possible causes

Gas supply problem. Gas line requires purging.

Reversed polarity. Broken, internal flue joint

Debris in flue system.

Insufficient water pressure. Air in boiler

7.8

ELECTRICAL CHECKS

Any electrical checks must be carried out by a
suitably qualified person.

Содержание Linea Max HE

Страница 1: ...SE INSTRUCTIONS TO BE RETAINED BY USER Vok ra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK...

Страница 2: ...3 1 2 Mode of operation 3 1 3 Mode of operation Heating 3 1 4 Mode of operation DHW 3 1 5 Safety devices 3 1 6 Optional accessories 3 Technicaldata Page 2 1 Central heating 4 2 2 Domestic hot water 4...

Страница 3: ...s is comprised of 3 models of high efficiency combination boiler with in puts to heating DHW of 25 30 30 35 and 35 35 kW respectively Each appliance by design incorporates electronic ignition circulat...

Страница 4: ...ater temperature control current water pressure outside sensor currentappliancetemperature error code current mode of operation burner on frost protection on Symbolsdescription Summer Spring Autumn Wi...

Страница 5: ...or DHW via a hot water outletortap thepumpandfanarestarted thefan speedwillmodulateuntilthecorrectsignalvoltage is received at the control PCB At this point an ignition sequence is enabled Ignition is...

Страница 6: ...min output rpm 1 400 1 400 1 400 2 4 Expansion Vessel Capacity 10 litres 10 litres 10 litres Maximum system volume 91 litres 91 litres 91 litres Pre charge pressure 1 0 bar 2 5 Dimensions Height 845 m...

Страница 7: ...m an opening in the car port into the building 1200 mm M Vertically from a terminal on the same wall 1500 mm N Horizontally from a terminal on the same wall 300 mm P From a structure to the side of th...

Страница 8: ...nt cupboarddesignincludingairingcupboardinstal lations are given in BS 6798 This appliance is not suitable for external installation 3 3 GAS SUPPLY The gas meter as supplied by the gas supplier must b...

Страница 9: ...pacity see 6 24 3 6 6 FILLING POINT A method for initial filling of the system and replacingwaterlostduringservicingetc hasbeen provided This method of filling complies with the currentWaterSupply Wat...

Страница 10: ...strict accordance with the manufacturers instructions Water treatment of the complete heating system including the boiler should be carried out in accordance with BS 7593 and the DomesticWater Treatm...

Страница 11: ...stion products is not impeded and with due regard for the damage and discoloration thatmayoccurtobuildingproductslocatednearby The terminal must not be located in a place where it is likely to cause a...

Страница 12: ...le switch with a contact separation of at least 3mm The switch must only supply the appliance and its corresponding con trols i e time clock room thermostat etc 3A 8 SHOWERS If the appliance is intend...

Страница 13: ...outlet permits both horizontal and verticalflueapplicationstobeconsidered alterna tively the Vokera twin flue system can be utilised if longer flue runs are required 4 5 1 CONCENTRIC HORIZONTAL FLUE...

Страница 14: ...iance NOTE When cutting an extension to the required length you must ensure that the excess is cut from the plain end of the extension see fig 7 8 Re move any burrs and check that all seals are lo cat...

Страница 15: ...edi cated concentric flue kit for termination It is essential that the installation of the twin flue system be carried out in strict accordance with these instructions GUIDANCE NOTES ONTWIN FLUE INSTA...

Страница 16: ...orizontal flue terminal ensuring that there is a 1 fall back to the boiler 17mm per 1000mm Insert the terminal assembly into the flue hole Push fit the twin flue pipes onto the concentric to twin conv...

Страница 17: ...o adjust the pitch of the fixing jig to compen satefortheincreaseinthedepthoftheappliance The appliance is supplied with a fixing jig that includes service valves fig 14 The service valvesareofthecomp...

Страница 18: ...ensureitdischargesinaccord ance with building regulations or other rules in force 4 7 ELECTRICALCONNECTIONS The electrical supply must be as specified in section 3 3A A qualified electrician should co...

Страница 19: ...erminal block Connect the EARTH wire to the EARTH block see fig 17 ensuring that it s left slightly longer that the others this will prevent strain on the EARTH wire should the cable become taut Do no...

Страница 20: ...appliance are open and the supply pipe has beenproperlypurged ensure the proper electrical checks have been carried out see 7 8 particularly continuity polarity and resistance to earth ensure the 3 AM...

Страница 21: ...efer to section 7 5 10 SETTING THE SYSTEM DESIGN PRESSURE The design pressure should be a minimum of 0 5 BAR and a maximum of 1 5 BAR The actual reading should ideally be 1 BAR plus the equivalent hei...

Страница 22: ...mentation supplied with this appli ance including these instructions and explain the importance of keeping them in a safe place Explain to the user how to isolate the appliance from the gas water and...

Страница 23: ...anandfreefromanydebrisorobstruction Check and clean if necessary the condense trap to ensure correct operation 6 3 REPLACEMENTOFCOMPONENTS Although it is anticipated that this appliance will give year...

Страница 24: ...or electrical plug Replace in the reverse order 6 10 RETURN THERMISTOR fig 1 Carry out component removal procedure as de scribed in 6 4 Unclip and remove the air chamber front cover Unclip the return...

Страница 25: ...all seals are in good condition taking care to ensure they are replacedcorrectly 6 15 BURNER fig 32 Carry out component removal procedure as de scribed in 6 4 Unclip and remove the air chamber front...

Страница 26: ...o ensure they are replaced correctly 6 20 VALVE ACTUATOR fig 36 Carry out component removal procedure as described in 6 4 Remove the locking pin F that secures the actuator G to the heating manifold D...

Страница 27: ...on heat shrinkable insulators that protect the transformer connec tors Unthread the heat shrinkable insulators Carefully remove the fan transformer Replace in the reverse order ATTENTIONThetransformer...

Страница 28: ...FUNCTIONS DHW pre heat this function is only active when there are no requests for heating or hot water The pre heat function has priority on CH request When the secondary thermistor drops to 35 C th...

Страница 29: ...an may continue to circulate to dissipate any residual heat within the appliance 7 2 8 DHWMODE When the ON OFF selector is in the ON position and a DHW outlet is opened the appliance will operate in t...

Страница 30: ...output CH fan speed rpm 36 3600 1 25 Differential heating positive C 2 10 1 6 26 Differential heating negative C 2 10 1 6 28 CH timer force burner 75 after CH start Min 0 20 1 15 29 CH timer blocking...

Страница 31: ...he electrical supply and remove the appliance casing as described in 4 7 1 Set the flue gas analyser to read CO2 and inserttheprobeintotheflueanalysistestpoint A B fig 40 Restore the electrical supply...

Страница 32: ...epeat above test on the Live Earth connec tions at the appliance terminal strip fig 17 NOTE Shoulditbefoundthatthefusehasfailedbutnofault is indicated a detailed continuity check will be required to t...

Страница 33: ...T CODE 9x Fault codes 9x appear if the condense trap pipe has become blocked Ensure the condense trap is clear Ensure the condense pipe is clear NOTE Restore the electrical supply to the boiler and tu...

Страница 34: ...8 3 VOKERA ROOMTHERMOSTAT Connect the Vokera room thermostat to the appliance as detailed in fig 45 The Vokera room thermostat can be used as detailed in fig 46 8 4 OTHER DEVICES Fig 47 details typic...

Страница 35: ...SC1 Sparking transformer TR1 Main transformer O S Outside sensor WPS Water pressure sensor FS Flow termoster RS Return termoster AE01A P1 Master board AE01A P2 Ausiliary board control M0T2B Motor cont...

Страница 36: ...pressuresensor Underflowsystemoverheattemperature RS232 PC interface Displayboardconnection AE01A P1connection AE01A P1connection Unused Unused Unused PCB AE01A P1 AE01A P1 AE01A P1 AE01A P1 AE01A P1...

Страница 37: ...0025842 10025842 26 Instrumental panel 10029365 10029365 10029365 31 Case 10026241 10026241 10026241 38 Driver PCB 10027200 10027200 10027200 90 Fuse 3478 3478 3478 226 Edge clip 5128 5128 5128 300 Wi...

Страница 38: ...024643 48 Discharge cock 10024646 10024646 10024646 50 Connections cover 10027685 10027685 10027685 61 Non return valve 10023569 10023569 10023569 62 Filling cock 10023568 10023568 10023568 63 Pipe 10...

Страница 39: ...25 Siphon 10027190 10027190 10027190 26 Flexible pipe 10027191 10027191 10027191 27 Flexible pipe 10027192 10027192 10027192 66 Flexible pipe 10026272 10026272 10026272 69 Pressure gauge 10027135 100...

Страница 40: ...0026309 39 Gas pipe 10026317 10026698 10027196 67 Washer 10026322 10026322 10026322 69 Tryton 10027089 10027089 10027089 72 Mixer 10024295 10024295 10024295 200 Washer R5023 5023 5023 328 Clip 1890 18...

Страница 41: ...369 7 Conveyor assembly 10026310 10026310 10026310 12 Flue drain connection 10028421 10028421 10028421 475 Washer 10026323 10026323 10026323 482 Washer 10026366 10026366 10026366 487 Washer 10026345 1...

Страница 42: ...ent screw see fig 43 clock wisetodecrease counterclockwisetoincrease until the correct value is displayed on the CO2 analyser allow time for the analyser to stabilise IMPORTANT A GAS SOUNDNESS CHECK M...

Страница 43: ...HOT WATER OUTLET TEMPERATURE C WATER FLOW RATE lts min FOR CONDENSING BOILERS ONLY CONFIRM THE FOLLOWING THE CONDENSATE DRAIN HAS BEEN INSTALLED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS YES...

Страница 44: ...CARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No...

Страница 45: ...Note...

Страница 46: ...Note...

Страница 47: ......

Страница 48: ...ra co uk www vokera ie Sales General Enquires T 0844 391 099 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve the right to change specifi...

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