VOGE 500DS Скачать руководство пользователя страница 66 | Manualshive

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VOGE 500DS Скачать руководство пользователя страница 66

Brake pads

When the abrasion passed the minimum limit may decrease the braking effect Under some cases it
may damage the brake system For the reliability of brake system the pads abrasion over minimum
limit is not allowed

.

,

.

,

.

Limit abrasion position for

rear brake pads

：

Replace the brake pads

The correct way for replacing the brake
pads needs remove the wheels so we
suggest contact the VOGE authorized
distributor for this work

,

.

·

,

,

.

,

,

.

·

,

,

,

.

Both the front and rear brake pads need be

replaced as a set in case replace only one
piece it may lead to imbalanced braking
which makes accident Operate the brake
lever or pedal when the brake pads
removed is not allowed or it may make the difficult returning of brake piston also the risk of brake
fluid leakage

The oil or other dirt touches brake pads

and plate when replacing is not allowed
in case it is clean up is necessary or it
may make skidding brake and decrease

the braking effect

After the brake pads replaced repeatedly confirm by
brake lever and pedal for making sure the brake pads
tightly pressed the brake plate
Meanwhile confirm the correct free travel of brake lever
and pedal

,

.

.

!

Danger

Abrasion limit position

for front brake pads:

62

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Содержание 500DS

Страница 1: ...s book This user manual includes important information issues need pay attention to warning and danger reminder Keep this book on your motorcycle especially when lending or selling to others Illustrat...

Страница 2: ...driver with corresponding certificate only under reasonable and cautious driving Pay attention to the issues below Refit the motorcycle by user himself is not allowed Follow the local laws and regulat...

Страница 3: ...r 25 Seat lower side 5 Issues need pay attention to in fuel filling up 16 Gearshift pedal 22 Side stand 22 Adjustment for gearshift pedal 25 Adjustment for throttle grip 27 Adjustment for clutch lever...

Страница 4: ...diagram 71 Fuel evaporation 40 Three way catalyst 41 Troubleshooting 42 Engine starting failure 42 Weak engine power 42 Checking and maintenance 43 Maintenance for air filter 46 Maintenance for engin...

Страница 5: ...cation Engine type number and Manufacturing number Vehicle Identification Number VIN and Motorcycle products plate Engine type number and Manufacturing number Vehicle Identification Number VIN Motorcy...

Страница 6: ...Motorcycle head 1 2 3 4 6 7 8 5 1 Clutch lever 2 Left switch assembly 3 Instrument 4 Fuel tank cap 5 Ignition switch 6 Front brake master cylinder 7 Right switch assembly 8 Front brake lever...

Страница 7: ...3 11 10 12 13 9 14 Left side of motorcycle 9 Coolant filling up port 10 Front brake pump 11 Thermostat 12 Gearshift arm 13 Side stand 14 Engine oil drainage bolt...

Страница 8: ...4 17 16 20 18 15 19 Right side of motorcycle 15 Speed sensor 16 Oil pressure sensor 17 Heat radiator water filling up port 18 Oil element 19 Water temperature sensor 20 Rear brake oil cup...

Страница 9: ...r side of seat 26 27 30 21 29 22 28 25 24 23 5 21 Fuse box 22 Battery 23 Air filter 24 ABS controller Selective 25 Diagnosis interface 26 Seat cable 27 Tools box 28 Starting relay 29 ECU 30 Dumping sw...

Страница 10: ...ies or improper loading all may badly influence the motorcycle performance even break laws please pay attention to your responsibility on safety of yourself and others The components and accessories e...

Страница 11: ...the too big or heavy luggage is not allowed Overloading may surely influence and operation and power performance 5 Install or load the accessories and luggage may decrease motorcycle performance is n...

Страница 12: ...nly 1 key Danger 8 There are three positions on the ignition switch means the ignition circuit connected which could be started anytime and all the functional circuits are connected The key is unable...

Страница 13: ...TFT display screen 7 MODE button 8 Right turning signal light 9 Oil pressure alarm light 10 EFI malfunction alarm light 11 Neutral indicator light 12 Rotation speed 13 Unit of rotation speed 14 Blue...

Страница 14: ...sure alarm light are on Left turning signal light when the turning switch on left switch assembly pushed to position the indicator light is on The neutral indicator light When the engine is on the neu...

Страница 15: ...n After the mobile phone connected with instrument through blue teeth the instrument displays the call reminder Code of phone call The matching code for blue teeth 0000 Tire pressure display After mat...

Страница 16: ...n shift the mode The key RESET Setup the data within some mode area When the power source connected short press the key MODE can shift the modes between ODO TRIP When the power source connected long p...

Страница 17: ...s during driving which indicates the residual fuel in the tank is about 3L The insufficient fuel may lead to failed engine starting In case continue the ignition when the fuel is insufficient the fuel...

Страница 18: ...essed the overtaking switch on left switch assembly the indicator light goes on till you release the switch The coolant temperature alarm light When the coolant in engine is hot the alarm light goes o...

Страница 19: ...adiator blocked by sand and mud our suggestion is as below Reduce the loading for decreasing the heat generated by engine In case the traffic jam is met make the engine in idling while avoiding temper...

Страница 20: ...k cap for locking up at this moment the key could be removed Wash the fuel tank cap by high pressure water injector is not allowed for avoiding water entry Fuel tank capacity 17 2L Spare fuel tank cap...

Страница 21: ...of the reasons for the lighting alarm light is the low oil level Check the oil level in engine in case it is too low fill up the oil In case the oil level is normal but the alarm light on which may ca...

Страница 22: ...if possible Make the engine at idling when the traffic jammed without turning the throttle grip for avoiding the rise of engine rotation and temperature In case the coolant temperature frequently goes...

Страница 23: ...source interface Prepare the charging line by the user himself After used well cover the waterproof rubber cap for avoiding dust and water enter the USB power source interface to reduce its working li...

Страница 24: ...is not allowed 20 Horn button When press down the button the horn works Turning signal light switch When pushed the turning signal light switch on left switch assembly to the left the front and rear...

Страница 25: ...sened The alarm light When press the button all the turning signals and their indicator lights on instrument flash Use the alarm light for warning other vehicles when your motorcycle fell in accident...

Страница 26: ...stand only The engine cut for side stand is a design of safety which is a part in engine starting circuit Gearshift pedal Front step Front pick 1 2 3 4 5 6 N 22 Gearshift pedal Rear brake pedal Side...

Страница 27: ...undertakes the weight motorcycle itself so rely on parked motorcycle is not allowed or the side stand may distort due to it undertake the weight more than its maximum limit 1 The engine could be start...

Страница 28: ...nd driving habit The left back view mirror bar could be directly adjusted by hands Loosen the nut 3 by tool from its box on motorcycle for adjusting the right back view mirror the lock up the nut 3 Th...

Страница 29: ...f gearshift Then turn the gearshift connective rod 2 till the pedal adjust to suitable position Finally install the gearshift pedal to its holder by screw 3 Remove the fixing bolt 3 on gearshift pedal...

Страница 30: ...iction between brake pads and plate and makes them damage For ensuring the brake reliability the free travel of rear brake pedal shall be within 25 35mm in case it is incorrect adjust as below Remove...

Страница 31: ...bar to its left and right limit respectively without idling rise Adjust the clutch lever Firmly grasp the clutch lever when starting engine braking or gearshift to let the clutch plates separate for...

Страница 32: ...t may decrease your control on motorcycle In case the adjustment is needed contact the VOGE authorized distributor for this work Light beam adjustment for headlight The headlight shall keep a reasonab...

Страница 33: ...s not more than 4000r min within 0 500km and not more than 5500r min within 500 1000km Within the grinding in period keep the change for gear position without working at one gear position for a long h...

Страница 34: ...tire tread angle in place The protrusion on tire tread is dangerous with possibility of accident which only way for avoiding is running in For the besting running in within the initial 200km the sudde...

Страница 35: ...rasion The tire surface without crack or damage Engine oil Oil level is correct Coolant system The coolant level is correct The coolant is without leakage Lights system The headlight front position li...

Страница 36: ...gnition switch and shut off switch are kept in switching on position Pick up the side stand and firmly grasp the clutch lever The engine starting The emission of motorcycle is with CO which is a gas w...

Страница 37: ...se pay attention to Improperly adjusted pre loading Loosened clothes Overloading or imbalance loading may also be bad for your driving and operation Just little drunk or drugs are bad for your sense o...

Страница 38: ...the road in mountain use rear brake only is a hidden risk Under the limit conditions the brake device may seriously overheat and damage Reasonably use the deceleration function of engine front and rea...

Страница 39: ...ng on combustibles such as cured hay is not allowed due to the three way catalyst working under high temperature which easy to ignite and lead to danger Warning ABS unit Alarm light When opened the ig...

Страница 40: ...cuit for motorcycle and it is in parking press the ABS switch behind the left back view mirror seat for 3 seconds then its alarm light on instrument panel begins quick flashing from the flashing relea...

Страница 41: ...raking distance may be longer than that on smooth road The initial use of the ABS system could be done on the safe area for practice feel the intervention of ABS and the braking distance after that wh...

Страница 42: ...e speed sensor head on the front and rear wheel are with magnetism check the cleanliness for gear rim and surface of speed sensor periodically and also the gap between gear rim and detector of speed s...

Страница 43: ...lly drive under economic speed which is 90km h when you accelerate from 100km h to 140km h the fuel consumption raised by 20 Drive motorcycle for a short journey shall be avoided The fuel consumption...

Страница 44: ...tside supplement the air pressure through the air tube on canister and desorption tube Under the cases make sure the pipeline unobstructed without squeezing or block and make sure the correction insta...

Страница 45: ...el alarm light was on fill up the fuel immediately too low the fuel level may lead to unstable fuel supply Start the engine by drawing or pushing the motorcycle is not allowed Cut off the ignition swi...

Страница 46: ...e and make the malfunctions fail to be found of which these damages are out of Quality Guarantee policy In case you are not sure about your operation contact the authorized distributor 42 Troubleshoot...

Страница 47: ...shaft and its spring hook Main stand shaft and its spring hook Main and pillion step and their returning spring Transmission chain Check and maintenance Except the chain needs its special lubricant ot...

Страница 48: ...m up immediately In case the motorcycle is without driving for a long time disconnect the negative terminal of the battery When the motorcycle without driving over a month charge the battery per month...

Страница 49: ...down is not allowed or the electrolyte may flow out from the breathing hole The use of external power When the insufficient battery power failed start the engine the external power could be used When...

Страница 50: ...the battery Remove the 4 pieces of bolt connecting the element and remove it Clean up the element of air filter by compression air carefully The broken air filter or its element may let dust enter th...

Страница 51: ...right crankcase of engine as figure 1 shown The method for checking oil level Stop the engine when it was hot Make sure the motorcycle is upright Check the oil level through the oil view window The co...

Страница 52: ...utflow screw up the oil drainage bolt Too low or high the oil level may both damage the engine Please make sure the oil level at the correct position The oil may expand with the temperature rise so th...

Страница 53: ...n oil dish under the oil drainage bolt then remove the bolt by tools then drain off the oil Screw up the oil drainage bolt before filling up new oil When re assembled the oil drainage bolt replace for...

Страница 54: ...l element Re assemble the oil element correct location of o ring on oil element cover when re assembling is important or the oil may leak Lay an oil absorbing paper or a cotton cloth under the oil ele...

Страница 55: ...nd its gasket were replaced and assembled The first time fill up the fresh Engine oil of VOGE motorcycle from the filling up port of engine then screw up the oil port cap and make the engine run under...

Страница 56: ...coolant level is under LOWER fill up from the port of expansion tank In case too high the coolant level the coolant may expand with temperature rise which may inject out from the overflow tube in thi...

Страница 57: ...le squeezing the water tube for exhausting the air till it full then screw up the cover After screwed up the tank cover start engine for 30 seconds to make sure the coolant spread to each part need it...

Страница 58: ...d distributor During the filling up let the engine cool down when re opening the tank cover of heat radiator after the engine worked or the hot liquid may inject out when you opening the cover and mak...

Страница 59: ...f paint or plastics it may make corrosion Maintain the brake fluid When the filling up open the brake oil cup s cover may lead to air or water entry which may sharply decrease the braking performance...

Страница 60: ...he transmission chain replace the sprocket wheel together if necessary In case there is no oil for oil sealed chain only adopt gear oil of SAE90 with high thickness for substitution Wash the chain by...

Страница 61: ...too tight turn the bolt clockwise and powerfully push the rear wheel forward to get looser When the tightness is suitable adjust the bolt both sides for fine adjustment and align the scale marks on a...

Страница 62: ...tire temperature was basically same with that in environment The abnormal tire pressure may influence tire performance even lead to accident Overloading may lead to tire malfunction which brings motor...

Страница 63: ...make the dynamic balancing test whose poor dynamic balance may decrease the operation performance of motorcycle also lead to the uneven abrasion of tire The arrow on the tire indicates the rolling di...

Страница 64: ...lenoid valve 10A Controls the power supply for ECU of ABS system Spare fuse piece 10A 1 pcs red in the electrical box The fuse piece for power supply of signal system 10A Controls the power supply for...

Страница 65: ...ece well put the cover of fuse box or it may fall into electrical malfunction after rainy days or washing In case the fuse usually blows within short time which indicates the malfunction in electrical...

Страница 66: ...case replace only one piece it may lead to imbalanced braking which makes accident Operate the brake lever or pedal when the brake pads removed is not allowed or it may make the difficult returning o...

Страница 67: ...s of fuel filter by cotton cloth for preventing the fuel splash when removing the clamp due to the residual fuel and pressure in the fuel tube whose residual fuel may splash with the pressure Remove t...

Страница 68: ...l the LED sealed light in case broken the replacement could be done only by service station The shifting of signal light please follow the specification in table below The dirt especially the grease m...

Страница 69: ...attery and wash its surface by neutral soapy water meanwhile clean up the oxidizing material on positive and negative terminals Store the battery in a room with temperature above 0 C Adjust the tire t...

Страница 70: ...ld water Totally wash up the motorcycle by soft cloth with neutral cleanser Wash the motorcycle by spray is not allowed Wash the motorcycle by high pressure water is not allowed After drove in rainy d...

Страница 71: ...e safety utility and compatibility are tested and qualified we are responsible for them Otherwise the parts or accessories without authorization we take no responsibility Any parts plan to be replaced...

Страница 72: ...roke 145mm Double plate double piston floating caliper plate diameter 298mm Single plate single piston floating caliper plate diameter 240mm 2 channel anti locking up brake system Motorcycle parameter...

Страница 73: ...waste oil shall be disposed in environment friendly way without making pollution The correct spare parts is the key for maintenance in case you are not sure about the origin or the quality of the spa...

Страница 74: ...trest Check the lubrication for side stand shaft Check the lubrication for shaft of brake and clutch lever Check the lubrication for bearing of rear shock absorber s cradle Check the lubrication for b...

Страница 75: ...Orange Pink Diagnosis interface Fuel injector1 Fuel injector2 1 2 Orange Black Purple 1 2 1 2 1 2 Red Blue Purple Orange Black Fuelinjector1 Red Blue Fuelinject o r 2 Brown Black Fu elrelay con tr ol...

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