background image

7.0 CONCENTRIC FLUE SYSTEM 

The concentric flue system comprises of an inner- and an outer tube.  These tubes are concentrically arranged; 

through the inner tube, the combustion gases are evacuated and the fresh combustion air is supplied between 
the inner and outer tube. 

 

7.1 Components of the concentric flue system 

 

Different connections are possible using the concentric flue system. These are

 

through the roof face 

and through the exterior wall.  

There are various options for mounting the layouts for this system, 

however, 

there are a few important requirements/conditions: 

 

 

The maximum recommended vertical flue length is 12 metres (the sum of the flue length and the  

 

Calculation lengths for the bends). 

 

90° bends have a 2-metre horizontal calculation length. 

 

45° bends have a 1-metre horizontal calculation length. 

 

The outlet can be installed at any point on the roof face or exterior wall (supply and discharge in an  

 

identical pressure area), but must meet applicable regulations. 

 

Ducts may not be insulated. 

 

  
7.2    Construction of concentric flue system 

indirect wall connection 

 

 

The outlet may be installed in the wall, taking any hindrance to the surrounding area into consideration,  

 

according to national, regional, local standards and regulations.  Ensure wind pressure on the flue terminal 

 

is not too extreme, such as a balcony, flat roof, corners and in small alleys etc., as this may negatively  

 

influence the unit efficiency.

 

 

Provide a recess in the exterior wall of around 155 mm for concentric 100-150, and 205 mm for concentric 
130-200. (in a flammable wall ensure there is 50 mm of extra space around the outer pipe and use  

 

fireproof casing) and fix the exterior wall duct with the wall plate to the outer side of the wall. The wall 

 

plate of the exterior wall duct must be sealed sufficiently against the wall on the outside, to avoid moisture 

 

and/or flue gas leaks into the living space. 

 

The flue should be cased if necessary. Sufficient fireproof measures must also be taken when the flue is 
being mounted along flammable materials. 

 

Determine the position of the unit and outlet and begin construction of the flue with the connection on the 
unit, paying attention to the direction of installation and connecting the elements by means of locking 

bands. 

 

An adjustable length can be used between the bends or when connecting to the unit.  If necessary, use 
wall brackets to support the flue. 

 

7.3    Construction of concentric flue system 

roof termination 

 

 

The flue terminal can be located at any random place on the roof face (supply and exhaust in identical 
pressure areas) and must meet the applicable rules and regulations. 

 

A roof flashing for a flat roof or a lead flashing for sloping tiled roofs can be used for a watertight  

 

connection. Use various elbows for making the proper connection, if required.  The recess in the roof  

 

decking should be 5 cm larger all around, to ensure sufficient fire resistance.

 

 

One needs to take into account the regulation regarding fire resistance between rooms (See national, re-
gional, local standards and regulations). A casing made of fireproof material (e.g. 12 mm Promatect fire 

resistant plate) must be used at 25mm from the outside duct. 

 

Determine the position of the unit and outlet and begin construction of the flue with the connection on the 
unit (always 1 metre vertical first), paying attention to the direction of installation!  The flue must be  

 

installed dripless. Connect the elements by using locking bands.  Ensure the gas tightness of all  

 

connections is correct. 

 

An adjustable length can be used between the elbows or when making the connection to the unit and/or 
the roof terminal. Use 2 wall brackets to support the flue on each floor. 

NOTE: Ensure the restriction plate in the fire is mounted in the correct manner, as indicated in 

these instructions.  

The correct restriction plate will provide the unit with the most optimal efficiency, flame 

image and combustion.  Mounting an incorrectly placed restriction plate may cause malfunction of the unit. 

PAGE 11 

Содержание TL100P

Страница 1: ...INSTALLATION INSTRUCTIONS FOR MODELS TL100P TL120P TL140P ...

Страница 2: ... FLUE LAYOUT Page 10 7 0 CONCENTRIC FLUE SYSTEM Page 11 7 1 Components of the concentric flue system 7 2 Construction of concentric flue system 7 3 Installation instructions regarding existing flues 7 4 Components 7 5 Installation 7 6 Cleaning and maintenance 8 0 TROUBLESHOOTING FLOW CHART MERTIK GV60 Page 14 9 0 PROBLEMS AND POSSIBLE SOLUTIONS Page 17 APPENDIX 1 DIMENSIONAL DRAWINGS Page 18 APPEN...

Страница 3: ... with the manufacturer There will be air in the gas pipes when the unit is first used The gas pipes therefore need to be purged first Ignite the fire according to operating instructions and check whether the burner flame is uniform After the unit has been used for the first time you should remove any deposits resulting from running burning in the paint using a glass cleaner for heaters Distance to...

Страница 4: ...ly to the rear wall mounting material not included 4 The legs of the device can be adjusted Min 150 Max 455 5 The adjustable feet allow to refined adjustment of the appliance Build the gas cassette in the self assessed surround casing The distance between the gas cassette and the unit is determined by the cable lengths of which control cabinet to the pilot burner and the gas control etc Max 1500 m...

Страница 5: ...7 Now place the window in reverse order as described at 2 2 on appendix 3 2 5 Fitting the pebble set see appendix 6 Scatter vermiculite evenly over the burner tray Make sure the pilot light remains unobstructed Place a row of medium sized and large pebbles at the front of the burner plate Fill the burner tray with small and medium sized pebbles from the front to the rear Place the pebbles as close...

Страница 6: ...ront burner D Thermocouple connection E pilot burner connection Unit category C11 C31 C91 Pilot flame SIT 3 flames Combustion gas discharge and combustion air supply Concentric Ø130 200 mm PAGE 6 B C A E D Main valve knob Thermocouple c Pressure regulator Ignition connection Pilot gas adjustment MAN knob Side inlet Side outlet Bottom outlet Bottom inlet Inlet pressure Outlet pressure Thermocouple ...

Страница 7: ...For automatic start via the transmitter the receiver and the control the gas control valve should be switched The oval disk on the gas control block should be turned to the ON position The I 0 switch should to be set to I The ignition must be connected to the receiver box at the terminal SPARK The transmitter s contains the thermostat sensor system The transmitter operates best at 2 to 3 m from th...

Страница 8: ...0 25 G30 31 COUNTRY NL NO DK DE ES PT IE GB BE FR AT SI HU PL CY MT IT CH CZ SK SI NL NO DK DE ES PT IE GB BE FR AT SI HU PL CY MT IT CH CZ SK SI CATEGORY I2H I2E I2E I2ELL I2L I3B P I3 PRIMAIRY AIR 2xø6 5mm 2xø4 5mm 3xø16mm PRE PRESSURE MBAR 20 20 25 20 25 20 25 30 30 37 30 BURNERPRESSURE HIGH MBAR 11 14 14 17 18 13 8 BURNERPRESSURE LOW MBAR 9 11 3 10 4 10 5 13 10 5 INJECTOR SIZE Ø MM 2xø2 2mm 2x...

Страница 9: ...E LOW MBAR 13 2 16 6 11 8 11 8 14 4 INJECTOR SIZE Ø MM 2xø2 3mm 2xø1 45 INJ PILOTBURNER CODE 51 30 LOWSETTING SIZE MM 2 2 1 3 LOAD Hs KW 16 1 14 3 14 3 14 3 14 2 13 1 LOAD Hi KW 14 5 12 8 13 2 13 2 13 12 CONSUMPTION M h 1 53 1 58 0 41 0 41 0 53 0 49 NOM OUTPUT kW 12 10 7 8 8 8 8 10 8 10 Appliance has NoX Class 5 AT I2H I3B P BE I2E I3 DK I2H I3B P DE I2ELL I3B P FI I2H I3B P FR I2E I3 GR I2H I3B P...

Страница 10: ... meter RESTRICTION CONDITIONS ALL GAS TYPES Vertical lay out restriction 0 6 meter no 6 12 meter 50 mm Natural gas 5 5 metres wall terminal LPG max 3 metres wall terminal restriction 1m 90 gvl no 1m 90 2 0m gvl no 1m 90 5 5m gvl no 45 elbow calculation length 1 meter 90 elbow calculation length 2 meter Reduction from diameter 130 200 to 100 150 can be made see below C D and E examples recommended ...

Страница 11: ...should be cased if necessary Sufficient fireproof measures must also be taken when the flue is being mounted along flammable materials Determine the position of the unit and outlet and begin construction of the flue with the connection on the unit paying attention to the direction of installation and connecting the elements by means of locking bands An adjustable length can be used between the ben...

Страница 12: ...ough the existing duct Attach the adjustable pipe 5 to the bottom of the flexible hose and secure this in place using 2 parkers Level the bottom side of the adjustable pipe 5 with the ceiling of existing chimney Shorten the flexible hose to approximately 100 mm above the existing chimney top Attach the mounting plate connecting piece 7 to the flexible hose on the roof Clamp it with a hose band and...

Страница 13: ...all bracket Elbow Floor ceiling support Fire stop plate flat Concentric element Wall bracket Floor support Fire stop plate flat Locking band 9 Roof terminal 8 Locking band 7 Chimney connection set Renovation kit 6 Flexible hose 316L 5 Slider Renovation kit 4 Connection set Renovation kit 3 Locking band 2 Adjustable length 1 Locking band ...

Страница 14: ...ns and label on receiver OK Transmitter receiver range limited 1 Move antenna cable see instructions 2 Replace receiver Optional wall switch cabling not operating properly Replace wall switch cabling Receiver fuse blown in older versions only Replace receiver 2 Magnet unit in gas valve is energised audible click NO No beep Impulse magnet not operating properly Replace gas valve NO 3 short beeps Re...

Страница 15: ...ton see instructions Add ground wire between pilot burner and gas valve Do not coil the IGN cable Shorten IGN cable if possible NO IGN sequence stops no pilot flame Transmitter command is possible IGN sequence stops no pilot flame Transmitter command is possible OK 4 Pilot lit NO TC and SW cable reversed Check connection of cable to receiver and interrupter see fig 1 Impulse magnet not operating p...

Страница 16: ...nsmitter command receiver does not react Press RESET button see instructions Add ground wire between pilot burner and gas valve OK Do not coil the IGN cable Shorten IGN cable if possible 7 Main burner is lit NO Gas valve manual knob in MAN position Turn knob to ON position OK 8 Main burner stays lit NO Too much too little air flow draft at pilot blows out or is smothered Check whether restriction ...

Страница 17: ...ize of the pilot flame cannot be adjusted there may be an obstruction in the pilot 2 Check whether the thermocouple interrupter is connected to the gas valve properly 3 Check that the gas valve is not faulty 4 Check whether the restriction plate has been placed according to instructions The main burner goes out when the unit is warm 1 This can be a normal effect of the thermostat Check whether the...

Страница 18: ...APPENDIX 1 DIMENSIONAL DRAWINGS PAGE 18 TL100p TL120p TL140p Ø130 Ø200 815 995 280 460 380 1015 1215 1415 1068 1268 1468 292 440 239 ...

Страница 19: ...APPENDIX 2 INSTALLATION EXAMPLES PAGE 19 1 2 3 3 MAX 1500 ...

Страница 20: ...APPENDIX 3 PREPARATION AND INSTALLATION PAGE 20 1 A ir B affle 2X 1 2 3 4 5 6 7 8 9 10 ...

Страница 21: ...APPENDIX 4 INSTALLATION OF GV60 GAS CONTROL PAGE 21 G A S V A LV E B U R N ER CO N TR O L G A S CA SSETTE 1 2 2 3 4 5 ...

Страница 22: ...APPENDIX 4 INSTALLATION OF GV60 GAS CONTROL PAGE 22 6 PO SITIO N PILO T B U R N ER U N D ER N EA TH TH E U N IT 7 8 9 ...

Страница 23: ...APPENDIX 5 CERAMIC LOG SET PLACEMENT PAGE 23 TL100p 2 2 2 4 3 1 1 5 5 1 1 2 2 2 3 4 5 5 ...

Страница 24: ...APPENDIX 5 CERAMIC LOG SET PLACEMENT PAGE 24 TL120p 3 3 3 3 4 1 1 2 5 1 1 2 3 3 4 5 2 2 3 3 ...

Страница 25: ...APPENDIX 5 CERAMIC LOG SET PLACEMENT PAGE 25 TL140p 3 3 3 3 4 1 1 2 5 1 1 2 3 3 4 5 2 2 3 3 5 5 ...

Страница 26: ...APPENDIX 6 ARRANGEMENT OF VARIOUS BURNER FILLINGS PAGE 25 PEBBLES 1 2 BASALT CARRARA 1 2 ...

Страница 27: ......

Страница 28: ...Brought to you by Imperial Point Express Trading Estate Stone Hill Road Farnworth Bolton BL4 9TN Tel 01204 868 550 Fax 01204 868 551 Email sales percydoughty com www visionfires co uk ...

Отзывы: