SET-UP
• Remove bolts, washers and locking washers from the
three “X” connectors.
• Remove paper washers and begin assembling the “X”
connectors and legs.
• Please Note: Top, Middle & Bottom “X” connectors
must be assembled simultaneously.
• Assemble cart by inserting the three “X” connectors
into leg ends and install bolts and washers in the
same order they were removed from “X” connectors.
• While assembling, only finger-tighten bolts to allow
for adjustment in cart. Otherwise it can be difficult to get all the bolts inserted.
• Screw in Standard Rubber Wheels to rear Cart Legs and the Locking Rubber
Wheels to the front Cart Legs.
• Once Cart is assembled, flip cart over so that bolts are exposed.
Step 1: Cart Assembly
Step 2: Electric Starter Holster
Step 2a
:
• Loosen the (4) outer bolts slightly so as to allow for the Holster body to slide into
the gap between the bolt heads and the leg bars.
Step 2b
:
• With opening of Holster facing the front of the cart (the Locking Wheels) slide
toward the rear of the cart. Then slide the holster back into place.
Step 2c
:
• Using provided T-Handle Wrench, tighten bolts again through hole openings in
bottom of Holster.
•Once Holster is secure, flip cart back over to proper position so that it is resting on
Wheels. Continue Grill Assembly.
STEP 2c
STEP 2b
• Close lid and press top vent onto grill with calibrations facing the front.
ATTENTION!
THE AIR LIFT HINGE WILL CAUSE THE TOP LID TO JUMP SLIGHTLY WHEN
PULLING ON THE LATCH BUTTON.
STEP 6
Step 4: Handle and Side Shelf Mounting
• Remove nuts and washers from bolts welded
on the top banding opposite the hinge.
• Remove paper washers and attach handle
bracket over studs. On each stud place a flat
washer and an acorn nut, then tighten.
• Mount side shelves by inserting the shelf
rod into the shelf bracket. Tilting the shelf
up slightly and sliding in or out allows you to
deploy or store the shelves.
Step 6: Grill Assembly
0 1 2
3
1. When moving your grill please remember to make sure locking casters are
in the unlocked position and always pull your grill. Never Push it. Pull from
the Back Hinge. Not the Handle. Your grill is more likely to tip if you push it
and it hits a bump or indention on the ground.
2. Do not remove your Fire Bowl. Clean ash by brushing excess ash into ash
drawer and removing. The purpose of the Fire Bowl is to hold your lump
charcoal and will continue to work even if it is cracked.
Long-Term Maintenance
Step 5: Shelf Brackets
Step 3: Top Vent Assembly
ÉTAPE 2
STEP 5
• Remove the nuts and washers from the
bolts welded on the bottom banding
carefully.
Remove the paper washers.
• Place the side brackets on the bolts and
screw side brackets down tightly with the
nuts and washers. Mount shelf brackets
over studs on the sides of the metal
bands on the bottom ceramic grill body
with bracket slots facing up. Brackets
are stamped on the back with letters
indicating their position (e.g., LF=Left
Front bracket and RB=Right Back bracket).
• Mount a flat washer then acorn nut on each stud and tighten with provided wrench.
HASTY REMOVAL
CAN RESULT IN
DAMAGE TO GRILL.
STEP 3
• Take all parts out of grill before lifting. The
grill is heavy and will require two people to
lift and guide the Kamado into cart.
• Be sure the Ash Drawer is centered between
the two front legs and the grill is resting
against the two back legs.
• Lower fire bowl into grill with the ash drawer
opening lined up with the opening in the
main ceramic body. Place cast iron charcoal
grate with attached starter pocket into fire
bowl
(Step 5)
. Align tabs of starter pocket
with electric starter port in fire bowl.
• Place cooking grates onto grill with hinged
section facing towards front of grill.
STEP 4
Step 9: KamadoMatic™ Hinge Adjusting
STEP 9
WARNING:
PERFORMING MANUAL
ADJUSTMENTS TO THE HINGE CAN
CAUSE UNEXPECTED MALFUNCTION
OR DAMAGE IF THESE STEPS ARE
NOT FOLLOWED CORRECTLY.
The KamadoMatic™ Hinge on your Pro
Mega Kamado is already pre-adjusted for
ideal balance and stability. Follow these
instructions to manually adjust the hinge
further to your preference.
CAUTION:
KamadoMatic™ Hinge under
high tension.
• Open the dome of your Pro Mega
Kamado.
• While holding the top dome open with
one hand, use the provided 13mm
wrench to adjust the Spring Nut as
shown in
Step 9 illustration
.
• If the top dome jumps up too quickly
upon opening, turn the Spring Nut
Counter Clockwise
to loosen the spring and reduce tension. Turn the Spring Nut
for two turns at a time and test the lid for your preference. The Spring Nut can
also be turned
Clockwise
to tighten the spring and add tension, if necessary.
NOTE:
Depending on the amount of resistance and tightness of seal it may be
necessary to use a small amount of force to lock the lid and have the lock handle
slide into the latch. Be careful not to slam the top lid shut.
• Once grill is cool, it is safe to remove ash from
ash drawer.
• Using bottom knob on Ash Drawer, lift slightly
(Step 8a) and pull drawer out (Step 8b).
• Once ash is emptied, reinstall by pushing Ash
Drawer back into grill body until it drops down
back into place.
WARNING:
ALWAYS WAIT FOR ASH TO COOL
BEFORE REMOVING ASH DRAWER. NEVER PULL
OUT ASH DRAWER WHILE GRILL IS HOT.
• Open grill and take off grill grates to
expose fire bowl.
• Spread bracket so it makes an “X” shape
and lower onto fire bowl, allowing the
bracket to rest on edge of bowl.
• Lower Lava Stone onto the bracket.
STEP 8a
STEP 8b
STEP 7
Step 7: Lava Stone &
Bracket Assembly
Step 8: Ash Drawer Usage
STEP 1
Shown here is the bottom of the cart,
flipped upside down
STEP 2a
