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23

905073 REV C 7/16/14, 1969-72 NOVA w/ AC EVAP INST PG 23 OF 25

Symptom                 Condition                          Checks                                                   Actions    

                                             N

ot

es

S

ystem 

will 

not 

turn 

on, 

or 

runs 

intermittently

.

4.

W

orks 

when 

engine 

is 

not

running; 

shuts 

off 

when 

engine 

is 

started 

(T

ypically 

early 

Gen 

IV

but 

possible 

on 

all 

versions).

Noise 

interference 

from 

either 

ignition 

or 

alternator

.

Install 

capacitors 

on 

ignition 

coil 

and 

alternator

Ensure 

good 

ground 

at 

all 

points. 

R

elocate 

coil 

and 

associated 

wiring 

aw

ay 

from 

ECU 

and 

ECU 

wiring. 

Check 

for 

burned

or 

loose 

plug 

wires.

V

erif

connections 

on 

power 

lead, 

ignition 

lead, 

and 

both

white 

ground 

wires.

V

erif

proper 

meter 

function 

b

checking 

the 

condition 

of 

known 

good 

battery

.

Ignition 

noise 

(r

adiated 

or

conducted) 

will 

cause 

the 

system 

to 

shut 

down 

due 

to

high 

voltage 

spik

es. 

If 

this

is 

suspected, 

check 

with 

qualit

oscilloscope. 

Spik

es

greater 

than 

16V 

will 

shut 

down 

the 

ECU

Install 

radio 

capacitor 

at 

the 

positiv

post 

of 

the 

ignition

coil 

(See 

radio 

capacitor 

installation 

bulletin). 

fault

alternator 

or 

worn 

out 

battery 

can 

also 

result

in 

this 

condition.

Will 

not 

turn 

on 

under 

an

conditions.

V

erif

battery 

voltage 

is 

greater 

than 

10 

volts 

and 

less

than 

16.

Loss 

of 

mode 

door 

function.

No 

mode 

change 

at 

all.

Check 

for 

damaged 

mode 

switch 

or 

potentiometer 

and 

associated 

wiring.

Partial 

function 

of 

mode 

doors.

Typically 

caused 

b

ev

apor

ator 

housing 

installed 

in 

bind 

in 

the 

vehicle. 

Be 

sure 

all 

mounting 

locations 

line 

up 

and 

don’

ha

ve 

to 

be 

forced 

into 

position.

Blower turns on  and 

off 

rapidly

.

6.

Battery 

voltage 

is 

at 

least 

12V

.

Check 

for 

at 

least 

12V 

at 

circuit 

break

er

.

Ensure 

all 

system 

grounds 

and 

power 

connections 

are 

clean 

and 

tight.

Battery 

voltage 

is 

less 

than 

12V

.

5.

Troubleshoot

ing Guide (Con

t.)

Check 

for 

fault

battery 

or 

alternator

.

Charge 

battery

.

S

ystem 

shuts 

off 

blower 

at 

10V

Poor 

connections 

or 

weak 

battery 

can 

cause 

shutdown 

at 

up 

to 

11V

.

7.

When 

ignition 

is 

turned 

on, 

blower 

momentarily  comes 

on, 

then 

shuts 

off

This 

occurs 

with 

the 

blower 

switch 

in 

the 

OFF 

position.

This 

is 

an 

indicator 

that 

the 

system 

has 

been 

reset. 

Be 

sure 

the 

red 

power 

wire 

is 

on

the 

battery 

post, 

and 

not 

on 

switched 

source. 

Also

if 

the 

system 

is 

pulled 

below 

7V 

for

ev

en 

split 

second, 

the 

system 

will 

reset.

R

un 

red 

power 

wire 

directly 

to 

battery

.

Check 

for 

positiv

power 

at 

heater 

valv

green 

wire 

and

blower 

red 

wire. 

Check 

for 

ground 

on 

control 

head 

white 

wire.

Check 

for 

obstructed 

or 

binding 

mode 

doors.

Check 

for 

damaged 

stepper 

motor 

or 

wiring.

Err

atic 

functions 

of

blower

mode, 

temp

etc.

Check 

for 

damaged 

switch 

or 

pot 

and 

associated 

wiring.

R

epair 

or 

replace.

8.

Содержание 565072

Страница 1: ...1969 72 NOVA WITH AC 565072 905073 REV C 7 16 14 1969 72 NOVA w AC EVAP INST PG 1 OF 25 an ISO 9001 2008 Registered Company...

Страница 2: ...WALL COVER EVAPORATOR BRACKET INSTALLATION FIGURES 9 10 12 EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 13 EVAPORATOR INSTALLATION FIGURES 12 13 13a 14 CENTER LOUVER INSTALLATION FIGURES 14 15 15 DR...

Страница 3: ...15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 565072 EVAPORATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784177 GEN IV 4 VENT EVAP SUB CASE...

Страница 4: ...installer preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System or You...

Страница 5: ...be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electric...

Страница 6: ...YSTEM UNDER DASH THE FACTORY MANUAL INDICATES REMOVING RIGHT INNER FENDER PANEL OEM HEATER HOSES DISCARD SEE FIGURE 1 OEM A C HOSES AND FIREWALL GROMMET DISCARD SEE FIGURE 1 INSTALL 1 PLASTIC PLUG IN...

Страница 7: ...UMN WITH CLOTH DISCONNECT ALL WIRE AND CABLES FROM INSTRUMENT PANEL SPEEDOMETER CONTROL PANEL AND RADIO CONTROL PANEL ASSEMBLY RETAIN REFER TO CONTROL PANEL CONVERSION KIT INSTRUCTIONS FOR INSTALLATIO...

Страница 8: ...PULL CABLE ASSEMBLIES FROM THE KICK PANEL SEE FIGURE 3 BELOW REMOVE KICK PANEL BY REMOVING THE 2 OEM SCREWS SEE FIGURE 3 PLACE TEMPLATE ON KICK PANEL AS SHOWN IN FIGURE 4 CUT FRESH AIR DOOR ASM USING...

Страница 9: ...USING 10 x SHEET METAL SCREW DRIVER SIDE DEFROST DUCT 2 10 x SHEET METAL SCREWS PASSENGER SIDE DEFROST DUCT DEFROST DUCT INSTALLATION FIGURE 5 HOSE ADAPTER INSTALLATION INSTALL 3 S CLIPS INSTALL S CLI...

Страница 10: ...E FRESH AIR CAP INSTALLS ON ENGINE SIDE OF FIREWALL INSTALL 7 8 PLUG AND GROMMET IN FIREWALL AS SHOWN FIGURE 8b FIGURE 8a FIGURE 8 KICK PANEL FRESH AIR CAP INSTALLATION INSTALL 4 GROMMETS IN KICK PANE...

Страница 11: ...LL TO 5 16 FIGURE 9 FIREWALL COVER 648228 VIEW SHOWN FROM INSIDE CAR THROUGH DASH SILICONE BACK SIDE OF FIREWALL COVER 3 1 4 20 x 1 HEX BOLT w WASHER EVAPORATOR BRACKET INSTALLATION 2 1 4 20 x HEX BOL...

Страница 12: ...OF 25 REAR EVAPORATOR BRACKET 643170 FCB 2 1 4 20 x 1 2 HEX BOLTS 2 HEATER FITTINGS EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 18040 VUB 3 4 NYLON SPACER 189125 MUR 1 4 PUSH NUT BOLT RETAINER BRAC...

Страница 13: ...ASE AROUND THE DRAIN BLOCK THE UNIT UP THEN DRILL FOR FRONT BRACKET SCREWS USING 2 14 x SHEET METAL SCREW SECURE THE FRONT EVAPORATOR MOUNTING BRACKET TO THE INNER COWL SEE FIGURE 13a BELOW VERIFY THA...

Страница 14: ...E ADAPTER 629968 4 S CLIPS CENTER LOUVER INSTALLATION INSTALL 4 S CLIPS ON CENTER LOUVER HOSE ADAPTER AS SHOWN IN FIGURE 14 BELOW INSTALL CENTER LOUVER HOSE ADAPTER ON CENTER LOUVER ASSEMBLY SEE BELOW...

Страница 15: ...ON THE COMPRESSOR ROUTE THE 45 FEMALE FITTING TO THE 8 CONDENSER HARDLINE COMING THROUGH CORE SUPPORT SEE FIGURE 18 PAGE 16 TIGHTEN EACH FITTING CONNECTION AS SHOWN IN FIGURE 17 ABOVE LOCATE THE 10 C...

Страница 16: ...OSE 096073 8 DISCHARGE HOSE 090167 AC HEATER HOSE HEATER CONTROL VALVE INSTALLATION ROUTE HEATER HOSE FROM THE WATER PUMP TO THE TOP HEATER FITTING OF HEATER CORE AS SHOWN IN FIGURE 12 PAGE 13 AND FIG...

Страница 17: ...STALL ALL PREVIOUSLY REMOVED ITEMS BATTERY RADIATOR RADIO FILL RADIATOR WITH AT LEAST A 50 50 MIXTURE OF APPROVED ANTIFREEZE AND DISTILLED WATER OR PRE MIX ANTIFREEZE IT IS THE OWNER S RESPONSIBILITY...

Страница 18: ...TROL PANEL DUCT HOSE ROUTING PLUG FROM CONTROL WIRING HARNESS 232002 VUA PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE LOUVER 2 x 40 DRIVER SIDE LOUVER 2 x 36 CENTER LOUVER DRIVER SIDE 2 x 18 CENTER L...

Страница 19: ...2007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to the...

Страница 20: ...Compressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Install...

Страница 21: ...SLIDE THE LEVER TO THE FLOOR POSITION MODE LEVER BLOWER SPEED ADJUST TO DESIRED SPEED COLD LEVER IN A C MODE SLIDE THE COLD LEVER ALL THE WAY UP TO ENGAGE COMPRESSOR HEAT LEVER SLIDE THE HEAT LEVER A...

Страница 22: ...ways be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should b...

Страница 23: ...unction No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the vehi...

Страница 24: ......

Страница 25: ...24 905073 REV C 7 16 14 1969 72 NOVA w AC EVAP INST PG 24 OF 25 69 72 NOVA w AC KICK PANEL MODIFICATION CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE KICK PANEL MODIFICATION TEMPLATE...

Страница 26: ......

Страница 27: ......

Страница 28: ...ATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784177 GEN IV 4 VENT EVAP SUB CASE w 205 ECU 1969 72 NOVA w AC ACC KIT GEN IV 4 VENT EVAP SUB CASE w 205 ECU 744003 1 ACCESSORY KIT 7841...

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