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22

905073 REV C 7/16/14, 1969-72 NOVA w/ AC EVAP INST PG 22 OF 25

Symptom                 Condition                          Checks                                                   Actions    

                                             N

ot

es

Blower 

sta

ys 

on 

high 

speed 

when 

ignition 

is 

on.

1a.

No 

other 

functions 

work.

Check 

for 

damaged 

pins 

or 

wires 

in 

control 

head 

plug.

V

erif

that 

all 

pins 

are 

inserted 

into 

plug. 

Ensure 

that 

no 

pins 

are 

bent 

or 

damaged 

in 

ECU

.

Check 

for 

damaged 

ground 

wire 

(white) 

in 

control 

head 

harness.

V

erif

continuit

to 

chassis 

ground 

with 

white 

control 

head 

wire 

at 

various 

points.

Loss 

of 

ground 

on 

this 

wire 

renders 

control 

head 

inoper

able.

All 

other 

functions 

work.

Check 

for 

damaged 

blower 

switch 

or 

potentiometer 

and 

associated 

wiring.

Blower 

sta

ys 

on 

high 

speed 

when 

ignition 

is 

on 

or 

off

.

Unplug 

3-

wire 

BSC 

control 

connector 

from 

ECU

If 

blower 

shuts 

off

ECU 

is 

either 

improperly 

wired 

or 

damaged.

Be 

sure 

the 

small, 

20 

GA 

white 

ground 

wire 

is 

connected 

to 

the 

battery 

ground 

post. 

If 

it 

is, 

replace 

the 

ECU

.

Unplug 

3-

wire 

BSC 

control 

connector 

from 

ECU

If 

blower 

sta

ys 

running, 

BSC 

is 

either 

improperly 

wired 

or 

damaged.

Check 

to 

ensure 

that 

no 

BSC 

wiring 

is 

damaged 

or 

shorted 

to 

vehicle 

ground. 

The 

BSC 

oper

ates 

the 

blower 

b

ground 

side 

pulse 

width 

modulation 

switching. 

The 

positiv

wire 

to 

the 

blower 

will 

alw

ays 

be 

hot. 

If 

the 

“ground” 

side 

of 

the 

blower 

is 

shorted 

to 

chassis 

ground, 

the 

blower 

will 

run 

on 

HI.

R

eplace 

BSC 

(This 

will 

require 

remo

val 

of 

ev

apor

ator 

from 

vehicle).

No 

other 

part 

replacements 

should 

be 

necessary

.

Compressor 

will 

not 

turn 

on 

(All 

other 

functions 

work).

2.

S

ystem 

is 

not 

charged.

S

ystem 

must 

be 

charged 

for 

compressor 

to 

engage.

Charge 

system 

or 

b

ypass 

pressure 

switch.

Danger: Never bypass  safety switch with  engine running. Serious  injury can result.

S

ystem 

is 

charged.

1b.

Troubleshoot

ing Guide

Check 

for 

fault

A/C 

potentiometer 

or 

associated 

wiring 

(Not 

applicable 

to 

3-pot 

controls).

Check 

for 

disconnected 

or 

fault

thermistor

.

Check 

continuit

to 

ground 

on 

white 

control 

head 

wire. 

Check 

for 

5V 

on 

red 

control 

head 

wire.

Check 

2-pin 

connector 

at 

ECU 

housing.

To 

check 

for 

proper 

pot 

function, 

check 

voltage 

at 

white/blue 

wire. 

V

oltage 

should 

be 

between 

0V 

and 

5V

and 

will 

vary 

with 

pot 

lev

er 

position.

Disconnected 

or 

fault

thermistor 

will 

cause 

compressor 

to 

be 

disabled.

R

ed 

wire 

at 

A/C 

pot 

should 

ha

ve 

appro

ximately 

5V 

with 

ignition 

on. 

White 

wire 

will 

ha

ve 

continuit

to 

chassis 

ground. 

White/

Blue 

wire 

should 

vary 

between 

0V 

and 

5V 

when 

lev

er 

is 

mo

ved 

up 

or 

down.

3.

Compressor 

will 

not 

turn 

off 

(All 

other 

functions 

work).

Check 

for 

fault

A/C 

potentiometer 

or 

associated 

wiring.

Check 

for 

fault

A/C 

rela

y.

R

epair 

or 

replace 

pot/control 

wiring.

R

eplace 

rela

y.

See 

blower 

switch 

check 

procedure.

Содержание 565072

Страница 1: ...1969 72 NOVA WITH AC 565072 905073 REV C 7 16 14 1969 72 NOVA w AC EVAP INST PG 1 OF 25 an ISO 9001 2008 Registered Company...

Страница 2: ...WALL COVER EVAPORATOR BRACKET INSTALLATION FIGURES 9 10 12 EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 13 EVAPORATOR INSTALLATION FIGURES 12 13 13a 14 CENTER LOUVER INSTALLATION FIGURES 14 15 15 DR...

Страница 3: ...15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 565072 EVAPORATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784177 GEN IV 4 VENT EVAP SUB CASE...

Страница 4: ...installer preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System or You...

Страница 5: ...be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electric...

Страница 6: ...YSTEM UNDER DASH THE FACTORY MANUAL INDICATES REMOVING RIGHT INNER FENDER PANEL OEM HEATER HOSES DISCARD SEE FIGURE 1 OEM A C HOSES AND FIREWALL GROMMET DISCARD SEE FIGURE 1 INSTALL 1 PLASTIC PLUG IN...

Страница 7: ...UMN WITH CLOTH DISCONNECT ALL WIRE AND CABLES FROM INSTRUMENT PANEL SPEEDOMETER CONTROL PANEL AND RADIO CONTROL PANEL ASSEMBLY RETAIN REFER TO CONTROL PANEL CONVERSION KIT INSTRUCTIONS FOR INSTALLATIO...

Страница 8: ...PULL CABLE ASSEMBLIES FROM THE KICK PANEL SEE FIGURE 3 BELOW REMOVE KICK PANEL BY REMOVING THE 2 OEM SCREWS SEE FIGURE 3 PLACE TEMPLATE ON KICK PANEL AS SHOWN IN FIGURE 4 CUT FRESH AIR DOOR ASM USING...

Страница 9: ...USING 10 x SHEET METAL SCREW DRIVER SIDE DEFROST DUCT 2 10 x SHEET METAL SCREWS PASSENGER SIDE DEFROST DUCT DEFROST DUCT INSTALLATION FIGURE 5 HOSE ADAPTER INSTALLATION INSTALL 3 S CLIPS INSTALL S CLI...

Страница 10: ...E FRESH AIR CAP INSTALLS ON ENGINE SIDE OF FIREWALL INSTALL 7 8 PLUG AND GROMMET IN FIREWALL AS SHOWN FIGURE 8b FIGURE 8a FIGURE 8 KICK PANEL FRESH AIR CAP INSTALLATION INSTALL 4 GROMMETS IN KICK PANE...

Страница 11: ...LL TO 5 16 FIGURE 9 FIREWALL COVER 648228 VIEW SHOWN FROM INSIDE CAR THROUGH DASH SILICONE BACK SIDE OF FIREWALL COVER 3 1 4 20 x 1 HEX BOLT w WASHER EVAPORATOR BRACKET INSTALLATION 2 1 4 20 x HEX BOL...

Страница 12: ...OF 25 REAR EVAPORATOR BRACKET 643170 FCB 2 1 4 20 x 1 2 HEX BOLTS 2 HEATER FITTINGS EVAPORATOR BRACKET INSTALLATION CONT FIGURE 11 18040 VUB 3 4 NYLON SPACER 189125 MUR 1 4 PUSH NUT BOLT RETAINER BRAC...

Страница 13: ...ASE AROUND THE DRAIN BLOCK THE UNIT UP THEN DRILL FOR FRONT BRACKET SCREWS USING 2 14 x SHEET METAL SCREW SECURE THE FRONT EVAPORATOR MOUNTING BRACKET TO THE INNER COWL SEE FIGURE 13a BELOW VERIFY THA...

Страница 14: ...E ADAPTER 629968 4 S CLIPS CENTER LOUVER INSTALLATION INSTALL 4 S CLIPS ON CENTER LOUVER HOSE ADAPTER AS SHOWN IN FIGURE 14 BELOW INSTALL CENTER LOUVER HOSE ADAPTER ON CENTER LOUVER ASSEMBLY SEE BELOW...

Страница 15: ...ON THE COMPRESSOR ROUTE THE 45 FEMALE FITTING TO THE 8 CONDENSER HARDLINE COMING THROUGH CORE SUPPORT SEE FIGURE 18 PAGE 16 TIGHTEN EACH FITTING CONNECTION AS SHOWN IN FIGURE 17 ABOVE LOCATE THE 10 C...

Страница 16: ...OSE 096073 8 DISCHARGE HOSE 090167 AC HEATER HOSE HEATER CONTROL VALVE INSTALLATION ROUTE HEATER HOSE FROM THE WATER PUMP TO THE TOP HEATER FITTING OF HEATER CORE AS SHOWN IN FIGURE 12 PAGE 13 AND FIG...

Страница 17: ...STALL ALL PREVIOUSLY REMOVED ITEMS BATTERY RADIATOR RADIO FILL RADIATOR WITH AT LEAST A 50 50 MIXTURE OF APPROVED ANTIFREEZE AND DISTILLED WATER OR PRE MIX ANTIFREEZE IT IS THE OWNER S RESPONSIBILITY...

Страница 18: ...TROL PANEL DUCT HOSE ROUTING PLUG FROM CONTROL WIRING HARNESS 232002 VUA PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE LOUVER 2 x 40 DRIVER SIDE LOUVER 2 x 36 CENTER LOUVER DRIVER SIDE 2 x 18 CENTER L...

Страница 19: ...2007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to the...

Страница 20: ...Compressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Install...

Страница 21: ...SLIDE THE LEVER TO THE FLOOR POSITION MODE LEVER BLOWER SPEED ADJUST TO DESIRED SPEED COLD LEVER IN A C MODE SLIDE THE COLD LEVER ALL THE WAY UP TO ENGAGE COMPRESSOR HEAT LEVER SLIDE THE HEAT LEVER A...

Страница 22: ...ways be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should b...

Страница 23: ...unction No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the vehi...

Страница 24: ......

Страница 25: ...24 905073 REV C 7 16 14 1969 72 NOVA w AC EVAP INST PG 24 OF 25 69 72 NOVA w AC KICK PANEL MODIFICATION CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE KICK PANEL MODIFICATION TEMPLATE...

Страница 26: ......

Страница 27: ......

Страница 28: ...ATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744003 784177 GEN IV 4 VENT EVAP SUB CASE w 205 ECU 1969 72 NOVA w AC ACC KIT GEN IV 4 VENT EVAP SUB CASE w 205 ECU 744003 1 ACCESSORY KIT 7841...

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