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23

901091 REV A 3/29/12, INST 1968 CUTLASS wo AC EVAP KIT PG 23 OF 25

Symptom                 Condition                          Checks                                                   Actions    

                                             N

ot

es

S

ystem 

will 

not 

turn 

on, 

or 

runs 

intermittently

.

4.

W

orks 

when 

engine 

is 

not

running; 

shuts 

off 

when 

engine 

is 

started 

(T

ypically 

early 

Gen 

IV

but 

possible 

on 

all 

versions).

Noise 

interference 

from 

either 

ignition 

or 

alternator

.

Install 

capacitors 

on 

ignition 

coil 

and 

alternator

Ensure 

good 

ground 

at 

all 

points. 

R

elocate 

coil 

and 

associated 

wiring 

aw

ay 

from 

ECU 

and 

ECU 

wiring. 

Check 

for 

burned

or 

loose 

plug 

wires.

V

erif

connections 

on 

power 

lead, 

ignition 

lead, 

and 

both

white 

ground 

wires.

V

erif

proper 

meter 

function 

b

checking 

the 

condition 

of 

known 

good 

battery

.

Ignition 

noise 

(r

adiated 

or

conducted) 

will 

cause 

the 

system 

to 

shut 

down 

due 

to

high 

voltage 

spik

es. 

If 

this

is 

suspected, 

check 

with 

qualit

oscilloscope. 

Spik

es

greater 

than 

16V 

will 

shut 

down 

the 

ECU

Install 

radio 

capacitor 

at 

the 

positiv

post 

of 

the 

ignition

coil 

(See 

radio 

capacitor 

installation 

bulletin). 

fault

alternator 

or 

worn 

out 

battery 

can 

also 

result

in 

this 

condition.

Will 

not 

turn 

on 

under 

an

conditions.

V

erif

battery 

voltage 

is 

greater 

than 

10 

volts 

and 

less

than 

16.

Loss 

of 

mode 

door 

function.

No 

mode 

change 

at 

all.

Check 

for 

damaged 

mode 

switch 

or 

potentiometer 

and 

associated 

wiring.

Partial 

function 

of 

mode 

doors.

Typically 

caused 

b

ev

apor

ator 

housing 

installed 

in 

bind 

in 

the 

vehicle. 

Be 

sure 

all 

mounting 

locations 

line 

up 

and 

don’

ha

ve 

to 

be 

forced 

into 

position.

Blower turns on  and 

off 

rapidly

.

6.

Battery 

voltage 

is 

at 

least 

12V

.

Check 

for 

at 

least 

12V 

at 

circuit 

break

er

.

Ensure 

all 

system 

grounds 

and 

power 

connections 

are 

clean 

and 

tight.

Battery 

voltage 

is 

less 

than 

12V

.

5.

Troubleshoot

ing Guide (Con

t.)

Check 

for 

fault

battery 

or 

alternator

.

Charge 

battery

.

S

ystem 

shuts 

off 

blower 

at 

10V

Poor 

connections 

or 

weak 

battery 

can 

cause 

shutdown 

at 

up 

to 

11V

.

7.

When 

ignition 

is 

turned 

on, 

blower 

momentarily  comes 

on, 

then 

shuts 

off

This 

occurs 

with 

the 

blower 

switch 

in 

the 

OFF 

position.

This 

is 

an 

indicator 

that 

the 

system 

has 

been 

reset. 

Be 

sure 

the 

red 

power 

wire 

is 

on

the 

battery 

post, 

and 

not 

on 

switched 

source. 

Also

if 

the 

system 

is 

pulled 

below 

7V 

for

ev

en 

split 

second, 

the 

system 

will 

reset.

R

un 

red 

power 

wire 

directly 

to 

battery

.

Check 

for 

positiv

power 

at 

heater 

valv

green 

wire 

and

blower 

red 

wire. 

Check 

for 

ground 

on 

control 

head 

white 

wire.

Check 

for 

obstructed 

or 

binding 

mode 

doors.

Check 

for 

damaged 

stepper 

motor 

or 

wiring.

Err

atic 

functions 

of

blower

mode, 

temp

etc.

Check 

for 

damaged 

switch 

or 

pot 

and 

associated 

wiring.

R

epair 

or 

replace.

8.

Содержание 1968 CUTLASS

Страница 1: ...1968 CUTLASS WITHOUT FACTORY AIR 561061 901091 REV A 3 23 12 INST 1968 CUTLASS wo AC EVAP KIT PG 1 OF 25 an ISO 9001 2008 Registered Company...

Страница 2: ...NSTALLATION FIGURES 6 7 7a 7b 11 FIREWALL COVER INSTALLATION EVAPORATOR INSTALLATION FIGURES 8 9 12 BRACKET INSTALLATION CONT FIGURE 10 13 EVAPORATOR INSTALLATION CONT FIGURES 11 12 14 DRAIN HOSE INST...

Страница 3: ...AYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 561061 1 2 1 1 744004 VUE 784068 No QTY PART No DESCRIPTION ACCESSORY KIT 784068 1 GEN IV 4 VENT EVAP SUB CASE w 204...

Страница 4: ...sed on installer preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System...

Страница 5: ...be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electrica...

Страница 6: ...ER FENDER PANEL HEATER HOSE CLAMP OEM BLOWER MOTOR ASSEMBLY BEFORE STARTING THE INSTALLATION CHECK THE FUNCTION OF THE VEHICLE HORN LIGHTS ETC FOR PROPER OPERATIONS STUDY THE INSTRUCTIONS ILLUSTRATION...

Страница 7: ...E AND CABLES FROM CONTROL PANEL AND RADIO REMOVE RADIO RETAIN AND CONTROL PANEL DISCARD OEM DEFROST DUCT ASSEMBLYBY STRAIGHTENING 4 METAL TABS SEE FIGURE 2 BELOW OEM HEATER ASM DISCARD SEE FIGURE 2 BE...

Страница 8: ...R DOOR ASM DISCONNECT AND DISCARD PULL CABLE ASSEMBLIES FROM THE KICK PANEL SEE FIGURE 3 BELOW INSTALL 1 2 PLASTIC PLUG TO FILL THE HOLE LEFT FROM THE REMOVAL OF THE PULL CABLE ASM SEE FIGURE 4 BELOW...

Страница 9: ...E DEFROST DUCT TO COWL USING 10 x 1 2 SHEETMETAL SCREWS SEE FIGURE 5 BELOW NOTE DRIVER SIDE DEFROST DUCT INSTALLS BEHIND STEERING COLUMN BRACE AND SECURES USING STEERING COLUMN OEM BOLT AS SHOWN BELOW...

Страница 10: ...SEE FIGURE 6 BELOW NOTE FRESH AIR CAP INSTALLS ON ENGINE SIDE OF FIREWALL FIGURE 7b FIGURE 7a FIGURE 7 KICK PANEL FRESH AIR CAP INSTALLATION INSTALL 4 GROMMETS IN KICK PANEL FRESH AIR CAP SEE FIGURE...

Страница 11: ...PAGE 13 NOTE WRAP THE 10 FITTING CONNECTIONS WITH PRESS TAPE SEE FIGURE 11 PAGE 13 2 1 4 20 x 1 2 HEX BOLT FRONT EVAPORATOR BRACKET 644100 FIGURE 9 FIREWALL COVER INSTALLATION APPLY A 1 4 BEAD OF SIL...

Страница 12: ...V A 3 29 12 INST 1968 CUTLASS wo AC EVAP KIT PG 12 OF 25 REAR EVAPORATOR BRACKET ASM 644107 2 HEATER FITTINGS 2 1 4 20 x HEX BOLT 2 1 4 20 x HEX BOLT BRACKET INSTALLATION CONT FIGURE 10 68 CUTLASS MOU...

Страница 13: ...TO THE FIREWALL FROM THE ENGINE COMPARTMENT SIDE USING 2 1 4 20 x 1 1 4 HEX BOLT AND FLAT WASHER SEE FIGURE 12 VERIFY THAT EVAPORATOR UNIT IS LEVEL AND SQUARE TO THE DASH SECURE THE FRONT EVAPORATOR M...

Страница 14: ...CONNECT THE 45 FEMALE FITTING w 134a SERVICE PORT TO THE 8 DISCHARGE PORT ON THE COMPRESSOR ROUTE THE 90 FEMALE FITTING TO THE 8 CONDENSER HARDLINE COMING THROUGH CORE SUPPORT SEE FIGURE 15 PAGE 15 T...

Страница 15: ...T IS 3 4 A 3 4 x 5 8 REDUCER FITTING IS REQUIRED NOT SUPPLIED ROUTE A PIECE OF HEATER HOSE FROM THE INTAKE TO THE BOTTOM HEATER FITTING OF HEATER CORE AS SHOWN IN FIGURE 11 PAGE 13 AND FIGURE 15 BELOW...

Страница 16: ...OWN IN FIGURE 16 BELOW INSTALL LOUVERS IN HOUSING SEE FIGURE 16a BELOW FIGURE 16 FIGURE 16a 3 10 x 1 2 HEX SHEET METAL SCREWS 2 10 x 1 2 HEX SHEET METAL SCREWS DR SIDE UNDER DASH LOUVER HOUSING 494050...

Страница 17: ...OVED ANTIFREEZE AND DISTILLED WATER IT IS THE OWNER S RESPONSIBILITY TO KEEP THE FREEZE PROTECTION AT THE PROPER LEVEL FOR THE CLIMATE IN WHICH THE VEHICLE IS OPERATED FAILURE TO FOLLOW ANTIFREEZE REC...

Страница 18: ...TROL PANEL DUCT HOSE ROUTING PASS SIDE LOUVER 2 x 45 CENTER DRIVER SIDE LOUVER 2 x 28 DRIVER SIDE LOUVER 2 x 26 CENTER PASS SIDE LOUVER 2 x 15 FIGURE 19 PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE D...

Страница 19: ...ROGRAM Wiring Diagram TEMP MODE FAN A C IF USED 232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Wa...

Страница 20: ...2V Ign Switch Source Key On Accessory Position Must Be Switched Tan Wire Used Only With Vintage Air Supplied Control Panel With LED Back Light Relay Green Wire Is Heater Control Valve Blue Wire Is A C...

Страница 21: ...VER ALL THE WAY LEFT FOR DASH MODE MODE LEVER TEMPERATURE LEVER IN A C MODE SLIDE THE TEMPERATURE LEVER ALL THE WAY RIGHT TO ENGAGE COMPRESSOR SLIDE LEVER LEFT OR RIGHT TO ADJUST DESIRED TEMPERATURE B...

Страница 22: ...always be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should...

Страница 23: ...r function No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the v...

Страница 24: ......

Страница 25: ...24 K I C K P A N E L C U T O U T T E M P L A T E CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE CUT THIS AREA...

Страница 26: ......

Страница 27: ......

Страница 28: ...04 VUE 784068 No QTY PART No DESCRIPTION 1 GEN IV 4 VENT EVAP SUB CASE w 204 ECU 1968 CUTLASS wo AC ACC KIT GEN IV 4 VENT EVAP SUB CASE w 204 ECU 744004 VUE ACCESSORY KIT 784068 NOTE IMAGES MAY NOT DE...

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