Villiers MARK 12D Скачать руководство пользователя страница 7

STARTING. 

Mark 

12D 

and  SE  U nits. 

Whon 

Cold. 

Turn  petrol  tap  to  the 

'ON' 

position.  Flood  carburette1 

float  chamber  by  depressing  tickler. 

The  carburetters  fitted  to  these  engines  have  a  single  lever  control­

ling  the  throttle  position,  and  to  obtain  a  rich  mixture  for  starting 

it  is  necessary  to  tum  the  air  filter  shutter·  to  the  clo�ed  position. 
Having  flooded  the  carburetter,  place  gear  control  lever 

the 

''NEUTRAL" 

or  free  engine  position,  open  throttle  lever,  or  twist 

grip  where  fitted,  about one  third  open  and  give  kickstart  lever  two 
or  three  sharp  kicks.  Having  started  the  engine,  the  air  filter  can 
gradually  be  returned  to  the  fully  open  position  as  the  engine 

warms  up. 

When  Hot. 

Do  not  flood  the  carburetter  or  close  the  strangler  shutter 

fitted  to air  cleaner. 

Failure 

to  Start. 

If  repeated  kicks  fail  to  start  after  flooding  (when  cold) , 
turn  off  fuel  supply,  open  throttle  wide,  and  clear  cylinder 

of  excessive  mixture  by  giving  a  number- of  kicks  to  starter 

lever.  Now  turn  on  fuel  supply,  and  after  opening  throttle  a  little, 

try  again.  If  not  sucessful,  the  sparking  plug  will  probably  be 

found  to  be  wet.  If  so,  dry  out,  and  turn  over  engine  quickly  after 

having  removed  thy  drain  plug  situated  at  bottom  of  crankcase,  so 

that  accumulated  n1ixture  can  be  blown  out.  If  still  not  successful 

after  having  replaced  drain  plug  the  trouble  must  be  found  else­

where,  and  reference  should  be  made  to  the  "Fault  Finding  Chart." 

Stopping 

If  the  engine  is  stopped  by  turning  off  the  fuel  supply 

the  Engine. 

instead  of  closing  throttle,  an  easier  start 

will 

be  made 

if 

the  machine  has  to  stand  a  long  time  before  again  being 

required. 

Running  In. 

The  useful  life  of  a  motor-cycle  engine  depends  to  a  great 

extent  upon  how  it  is  treated  during  the first 

500 

miles,  and 

during  this  period  the  machine  should  not  be  driven  at  more 

than 

30 

miles  per  hour  in  top  gear, 

20 

in  middle,  and 

10 

in  bottom  gear. 

Do  not  allow  the  engine  to  labour  in  top  gear,  change  to  a  lower 

gear  and  ease  back  the  throttle  control. 

GEARBOX. 

The  gear  ratios  are  selected  by  the  foot  operated  lever  having  a  positive 
stop  for  each  gear  position,  "neutral"  or  free  engine  position  being 
obtained  by pressing  lever  downwards from  thefirst  or  low  gear  position. 

When 

starting  off,  with  the  gears 

in 

"neutral",  lift  control  lever  up 

against  the  stop  to 

g

i

v

e  first, 

or  low 

gear,  then  when  under  way,  press 

lever 

DOWN 

to  next  stop  to  obtain  the  second,  or  middle  gear.  Press 

DOWN a.gain 

to  next  stop 

to 

obtain third,  or  top gear.  The lever  returns 

under  spring  pressure  to  its  normal  position  after  each  change..  When·· 

Содержание MARK 12D

Страница 1: ...7E 4 8E 4 8E R TWO STROKE MOTOR CYCLE ENGINE GEAR UNITS From February 1st 1955 until furtheJ notice all prices in this list are increased by 5 THE VILLIERS ENGINEERING CO LTD WOLVERH A MP TON EN GL A...

Страница 2: ...mportant routine attention and you will be well adv1sed to keep the book on hand for consultation when necessary After a long period of service your engine may require overhauling and it is important...

Страница 3: ...THE MARK 12D MARK SE Including llD 4 7E 4 SE 4 SE R 122 c c and 197 c c TWO STROKE MOTOR CYCLE ENGINE GEAR UNITS...

Страница 4: ...THE MARK 12D MARK SE Including llD 4 7E 4 SE 4 8E R 122 c c and 197 c c TWO STROKE MOTOR CYCLE ENGINE GEAR UNITS...

Страница 5: ...10044 Final Chain Line 2 ft ins Bxhaust Pipe Dia It ins Carburetter Villiers Type S l9 Carburetter Needle No 3 2 015 out Carburetter Throttle No 2t Sparking Plug Plug Gap Spark Timing Contact Breaker...

Страница 6: ...Due to the Self Mixing properties of Castrol Two Stroke Self Mixing Oil pint to one gallon of petrol represents a ratio of 1 20 actual lubricant to petrol and no pre mixing is necessary but it i s es...

Страница 7: ...ain plug situated at bottom of crankcase so that accumulated n1ixture can be blown out If still not successful after having replaced drain plug the trouble must be found else where and reference shoul...

Страница 8: ...connections differ however and reference should be made to the wiring diagrams Figs 12 and 13 The Flywheel should not be removed unless absolutely necessary and then it is advis able to use a Villier...

Страница 9: ...a slightly oily condition and is impregnated with grease when new This can if visibly dry be oiled with a small amount of the heaviest oil available It is better however to soak the pad in a molten h...

Страница 10: ...lot progression hole and the main jet system The op ation of the two systems is given below l a Pilot Jet System See Figs 3 and 3A for reference At idling speeds when the throttle is nearly closed the...

Страница 11: ...the throttle slide and the other in the carburetter body When the throttle slide is shut these two slots line up and air can flow from the front of the Carburetter through the throttle slide and down...

Страница 12: ...have a shiny black appearance if the correct main jet is fitted As an additional guide the engine should tend to four stroke at full throttle in bottom gear on level ground or high engine speeds in ne...

Страница 13: ...d not be altered Important The only time when it will be necessary to remove the Centrepiece from the Carburetter Body IS when the hole in the Centrepiece is badly worn and when the correct mixture st...

Страница 14: ...Speedo 6 Volt 17 amp M B C Rectifier Lighting Set Head Lamp Type 575 In this Set the current from the lighting coils is converted to D C by passing through a Selemum type Rectifier and then used for...

Страница 15: ...ark at the right time in relation to the position of the piston on its upward stroke 3 The engine must be in good mechanical condition with no air leaks at the various joints There must also be effici...

Страница 16: ...not making good contact on ignition coil Cracked insulation of adjust able contact breaker point Damaged insulating sleeving on wires connecting contact breaker to coil or condenser Fautly connection...

Страница 17: ...and cylinder base joints Crankcase drain screw loose or missing Worn crankshaft bearinas or leaking seal Ignition timing too tar ad vanced Sparking plug lead detached Plug points bridged by od carbon...

Страница 18: ...Catch Spring Rim Catch Terminal Sleeve Battery Contact Main Bulb 6 V 30 30 Watt S B C Pilot Bulb 3 V 15 Amp M E S Cable Harness Switch Handle Assembly Screw Sleeve Terminal Tail Lamp Type 529 Front As...

Страница 19: ...bber Seal Panel Switchbox Spring Switchbox Fixing Rubber Ring Lamp Fixing Screw Washer for Screw Bulb Holder Lens Rubber Bead l Underslung Pilot Only Lens Fixing Wire Tail Lamp Standard Type 529 Bulb...

Страница 20: ...ifold Mk SE and SE 4 and BE R 8 7095 1 4 0 0 Cylinder with separate inlet manifold Mk 7 E comp 8 8438 1 4 0 0 Cylinder with integral carb stub Mk 7 E camp 8 8439 1 4 0 0 Inlet manifold s traight Mk BE...

Страница 21: ...e of gearbox is fitted parts numbered E8796 8805 E8799 and E8807 are replaced by the following E9028 Mainshaft Low Gear Pinion 27 T 15s 9d Wide E9029 Layshaft Low Gear 14 T 10s 6d ratio E9030 Mainshaf...

Страница 22: ...4 5 6 7 8 9 10 11 1 2 13 14 15 16 17 18 19 c20 2 1 i2 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 4 1 MARK 120 Part No 8 8566 E 7339 E S808 E 8 1 48 8 8343 E 3934 E 4453 E 7306 C 8129 0 862...

Страница 23: ...55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 7 1 72 73 E 761 9 E 1 962 E J 905 E 4093 E 8276 E 8401 B 8259 E 51 07 E 5547 E 57 1 5 E 4083 W 1 74 2 3 1 3 1 7 9 1 1 1 0 0 3 9 4 4 Set l 1 2 E 5354 E 5...

Страница 24: ...locknut 1 Spring washer 1 Sealing disc 1 Oil filler plug 1 Washer for plug 1 Oil drain plug 1 Washer for plug 1 Layshaft bush 1 Stud for end plate 3 Dowel 2 Selector pivot pin 1 quadrant 1 plunger 1...

Страница 25: ...rzce 1 ach s d Spindle circlip I 2 Foot change lever I 10 0 Rubber for lever I 1 6 Bolt for foot lever 2 8 Nut for bolt 2 4 Ratchet spring 1 I Operating pawl 1 12 0 spnng I I 0 spindle plate 1 2 0 dis...

Страница 26: ...her for dipstick End plate nut screw Dust cover screw Washer for screw Joint Washer C case Gearbox 1 80 f j Adjuster locking plate Fixing screw Clutch adjusting screw lever Return spring Cap for sprin...

Страница 27: ...13 14 16 IS 9 10 I I 1 2 1 3 7 6 26 22 19 20 23 25 27 28 34 32 40 39 3 1 38 44 35 31 39 40 46 45 36 37 49 Fig 5 I 24...

Страница 28: ...S 5 4 I 3 2 9 30 65 43 63 64 6 1 72 76 75 48 80 49 47 57 58 56 59 60 66 67 68 69 5 ENGINE 25...

Страница 29: ...correct oil level A grease nipple is provided on the exposed end of the clutch levE r and grease shou ld be applied periodically ADJ USTMENT OF CLUTCH OPERATING RODS Remove cover illustration No 4 the...

Страница 30: ...Gear Pinion 26T Mainshaft Sleeve Layshaft Bush Box Gear Box Case Selector Plunger Selector Plunger Box Assembled Mainshaft Mainshaft Sliding Gear 2 1 T and 1 T Operator Fork Layshaft Layshaft Low Gea...

Страница 31: ...7 8 12 r _ 21 54 4 SPEED GEARBOX Fig 6 r qs 36 37 cl J ttl...

Страница 32: ...juster Pin Foot Change Rubber Foot Change Lever Gear Box Cap K S Crank Pinch Pin Nut Cover Pins 3 x CH l fir x t CH Quote length X t CH Clip Bolt for Lever Inspection Cover Inspection Cover Pin Nut fo...

Страница 33: ...ovided on the exposed end of the clutch lever and grease should be applied periodically ADJ USTMENT OF CLUTCH OPERATING RO DS Remove cover illustration No 4 l then detach clutch cable from operating l...

Страница 34: ...ini n Idler Pinion Shaft K S Stop Plate K S Stop Plate p K S Pawl K S Pawl Plunger K S Pawl Plunger Spring K S Shaft K S Oil Seal Ring K S Shaft Bush Inside Operator Inside Operator Anchor Pins 2 off...

Страница 35: ...w N 27 1 J 28 17 33 32 29 54 53 50 13 14 38 39 40 37 0 I 30 35 Fig 7 3 SPEED AND REVERSE GEARBOX 35 41 42 _J...

Страница 36: ...r Spring E 8839 50 Selector Plunger Box Washer and Nut E 8840 5 5 1 Dip Stick E 8841 2 3 52 Drain Plug E 8842 9 53 Operator Bush E 8843 3 0 54 Operator Shaft complete with lever E 8844 6 0 55 Control...

Страница 37: ...90E M 1632E 482 M 2259 M 2572D M 1855E Description Flywheel cover assembly standard high output Screw pole shoe Top plate pole shoe iron brass Magnet Rocker arm spring Rocker arm Low tension lead Ligh...

Страница 38: ...w point bracket Brass washer Insulating washer Point bracket Poin Bracket Adjuster Cam Insulating plate Condenser box assembly Condenser Box unit condenser fixing studs nuts washers oil pad and L T le...

Страница 39: ...2704E Screw for spring 1 1 20 V 383E Washer small hole 1 1 21 V 38IE Banjo union 1 2 0 22 V 404E Filter gauze 1 8 23 H l04 X 8 Washer large hole 1 1 24 V 382E Banjo bolt 1 1 3 25 V 855E Main Jet 90 c...

Страница 40: ...2 2 4 Fig 9 CARBURETTER TYPE 5 19 37 34 26 25 17 36 I 16 IS 9 10 13...

Страница 41: ...needle lever Air filter clip Screw for clip Air filter Pilot jet Cup joint washer Float cup Bottom nut washer Bottom nut Pilot jet needle ipnng ior needle l JCkler spring Tickler split pin Washer sma...

Страница 42: ..._ 35 3 3 1 0 29 8 2 7 2 3 2 5 24 1 8 15 I _ _ _ ____ I r Fig 1 0 CARBURETTER TYPE 5 24 39 19 14...

Страница 43: ...djusteT Top ring Cable nipple Top disc Top disc fibre washer Needle adjusting screw Throttle spring Needle Needle collar Needle spring Throttle Carburetter body Cup washer Banjo washer small hole Petr...

Страница 44: ...i 3 4 7 I 24 Fig T 1 CARBU RETTER TYPE 5 25 PARTS 41 37...

Страница 45: ...washer 4BA Strangler lever and spindle not supplied separately Strangler plate Screw Washer spring t Lever return spring Cable pivot pin Nut Air filter with clip Qty 1 1 2 2 2 Price Each s d 15 0 15...

Страница 46: ...u I w 6 f Ar MI AMBNT I it4 Ni M DIRECT LICHTJNC SET TCI F WJRJNC DIACRAM Fig 1 2 I R H 1 SVaA I UP 1 l l evEAIPOWN 1 j t o I AMP 6 V O W 50 w AS FIL L aO 01 1 I H Oo NN IOOWI I OoN I UP M 2222D J...

Страница 47: ...11 _j a Q bl I T I I r I I I I I I I I I NMOO Ci I I I J I I I I E lit s g J O 44 iil 3 a 0 Q 0 z ii 1 0 z 1 J 0 J m ci LL i I I...

Страница 48: ...mer if we consider that other parts are necessary to make an efficient repair In such cases we are prepared to supply the customer s requirements in spares but we do not undertake to fit them I MPORTA...

Страница 49: ...our manufacture 6 We prefer to bench test every repaired engine before returning it to its owner It is therefore always advisable to send the engine complete with its magneto sparking plug and carbure...

Страница 50: ...e respects As VILLIERS Engines and Accessories are liable to derangement by neglect or misuse this guarantee does not apply to defects caused by wear and tear misuse and neglect CONDITIONS OF GUARANTE...

Страница 51: ...N O T E S 48...

Страница 52: ...9 S 24 S 25 Engine 12D and SE Gearbox 3 speed CONTENTS 3 speed and reverse 4 speed Lighting set Direct Rectifier Magneto lllustrations Carburetter S l9 s 24 S 25 Sectional Contact breaker Engine Engin...

Страница 53: ...c io l Barford Newitt Ltd Printers Wolverhampton 20 000 8 55 I...

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