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VILLIERS "DIRECT" LIGHTI NG SET.

Wiring. Diagram M.2222D-Fig. 12 (Page 43).

Mark 120 and

Units.

Component.

Headlamp Complete, M35 -
Rim, Chrome, Less Glass -

Wire, Glass Fixing

Packing, Glass -

Glass

Main Bulb Holder

Pnot
Reflector -
Lighting Switch,

U39

LIS -

Dipper Switch, No.

Cable Grommet

Lamp Fixing Screw -

Plain Wash er

Shakepi:oof W aslier

Rim Catch Spring

Rim Catch

Terminal Sleeve
Battery Contact

Main Bulb,

6 V.-30/30

Watt S.B.C.

Pilot Bulb,

3! V.-.15

Amp. M .E.S. -

Cable Harness -
Switch Handle Assembly -

Screw

Sleeve Terminal
Tail Lamp, Type

529

Front Assembly

Body Assembly -

Rubber Grommet

Bulb,

6 V.-3

Watt

Part No.

060088

608157
600308

(Set of 4}

612220
612103

612171
608025
612172

31 157A

380501

CM2

612230

137141
188471

612218
612217

188818
612222

No.

169

No.

974

993701

351567

105751
188818

53256

526300
526317
526302

No.

200

For

01e

with Magneto havin.-: one Lighting Cable only.

1 5

Содержание MARK 12D

Страница 1: ...7E 4 8E 4 8E R TWO STROKE MOTOR CYCLE ENGINE GEAR UNITS From February 1st 1955 until furtheJ notice all prices in this list are increased by 5 THE VILLIERS ENGINEERING CO LTD WOLVERH A MP TON EN GL A...

Страница 2: ...mportant routine attention and you will be well adv1sed to keep the book on hand for consultation when necessary After a long period of service your engine may require overhauling and it is important...

Страница 3: ...THE MARK 12D MARK SE Including llD 4 7E 4 SE 4 SE R 122 c c and 197 c c TWO STROKE MOTOR CYCLE ENGINE GEAR UNITS...

Страница 4: ...THE MARK 12D MARK SE Including llD 4 7E 4 SE 4 8E R 122 c c and 197 c c TWO STROKE MOTOR CYCLE ENGINE GEAR UNITS...

Страница 5: ...10044 Final Chain Line 2 ft ins Bxhaust Pipe Dia It ins Carburetter Villiers Type S l9 Carburetter Needle No 3 2 015 out Carburetter Throttle No 2t Sparking Plug Plug Gap Spark Timing Contact Breaker...

Страница 6: ...Due to the Self Mixing properties of Castrol Two Stroke Self Mixing Oil pint to one gallon of petrol represents a ratio of 1 20 actual lubricant to petrol and no pre mixing is necessary but it i s es...

Страница 7: ...ain plug situated at bottom of crankcase so that accumulated n1ixture can be blown out If still not successful after having replaced drain plug the trouble must be found else where and reference shoul...

Страница 8: ...connections differ however and reference should be made to the wiring diagrams Figs 12 and 13 The Flywheel should not be removed unless absolutely necessary and then it is advis able to use a Villier...

Страница 9: ...a slightly oily condition and is impregnated with grease when new This can if visibly dry be oiled with a small amount of the heaviest oil available It is better however to soak the pad in a molten h...

Страница 10: ...lot progression hole and the main jet system The op ation of the two systems is given below l a Pilot Jet System See Figs 3 and 3A for reference At idling speeds when the throttle is nearly closed the...

Страница 11: ...the throttle slide and the other in the carburetter body When the throttle slide is shut these two slots line up and air can flow from the front of the Carburetter through the throttle slide and down...

Страница 12: ...have a shiny black appearance if the correct main jet is fitted As an additional guide the engine should tend to four stroke at full throttle in bottom gear on level ground or high engine speeds in ne...

Страница 13: ...d not be altered Important The only time when it will be necessary to remove the Centrepiece from the Carburetter Body IS when the hole in the Centrepiece is badly worn and when the correct mixture st...

Страница 14: ...Speedo 6 Volt 17 amp M B C Rectifier Lighting Set Head Lamp Type 575 In this Set the current from the lighting coils is converted to D C by passing through a Selemum type Rectifier and then used for...

Страница 15: ...ark at the right time in relation to the position of the piston on its upward stroke 3 The engine must be in good mechanical condition with no air leaks at the various joints There must also be effici...

Страница 16: ...not making good contact on ignition coil Cracked insulation of adjust able contact breaker point Damaged insulating sleeving on wires connecting contact breaker to coil or condenser Fautly connection...

Страница 17: ...and cylinder base joints Crankcase drain screw loose or missing Worn crankshaft bearinas or leaking seal Ignition timing too tar ad vanced Sparking plug lead detached Plug points bridged by od carbon...

Страница 18: ...Catch Spring Rim Catch Terminal Sleeve Battery Contact Main Bulb 6 V 30 30 Watt S B C Pilot Bulb 3 V 15 Amp M E S Cable Harness Switch Handle Assembly Screw Sleeve Terminal Tail Lamp Type 529 Front As...

Страница 19: ...bber Seal Panel Switchbox Spring Switchbox Fixing Rubber Ring Lamp Fixing Screw Washer for Screw Bulb Holder Lens Rubber Bead l Underslung Pilot Only Lens Fixing Wire Tail Lamp Standard Type 529 Bulb...

Страница 20: ...ifold Mk SE and SE 4 and BE R 8 7095 1 4 0 0 Cylinder with separate inlet manifold Mk 7 E comp 8 8438 1 4 0 0 Cylinder with integral carb stub Mk 7 E camp 8 8439 1 4 0 0 Inlet manifold s traight Mk BE...

Страница 21: ...e of gearbox is fitted parts numbered E8796 8805 E8799 and E8807 are replaced by the following E9028 Mainshaft Low Gear Pinion 27 T 15s 9d Wide E9029 Layshaft Low Gear 14 T 10s 6d ratio E9030 Mainshaf...

Страница 22: ...4 5 6 7 8 9 10 11 1 2 13 14 15 16 17 18 19 c20 2 1 i2 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 4 1 MARK 120 Part No 8 8566 E 7339 E S808 E 8 1 48 8 8343 E 3934 E 4453 E 7306 C 8129 0 862...

Страница 23: ...55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 7 1 72 73 E 761 9 E 1 962 E J 905 E 4093 E 8276 E 8401 B 8259 E 51 07 E 5547 E 57 1 5 E 4083 W 1 74 2 3 1 3 1 7 9 1 1 1 0 0 3 9 4 4 Set l 1 2 E 5354 E 5...

Страница 24: ...locknut 1 Spring washer 1 Sealing disc 1 Oil filler plug 1 Washer for plug 1 Oil drain plug 1 Washer for plug 1 Layshaft bush 1 Stud for end plate 3 Dowel 2 Selector pivot pin 1 quadrant 1 plunger 1...

Страница 25: ...rzce 1 ach s d Spindle circlip I 2 Foot change lever I 10 0 Rubber for lever I 1 6 Bolt for foot lever 2 8 Nut for bolt 2 4 Ratchet spring 1 I Operating pawl 1 12 0 spnng I I 0 spindle plate 1 2 0 dis...

Страница 26: ...her for dipstick End plate nut screw Dust cover screw Washer for screw Joint Washer C case Gearbox 1 80 f j Adjuster locking plate Fixing screw Clutch adjusting screw lever Return spring Cap for sprin...

Страница 27: ...13 14 16 IS 9 10 I I 1 2 1 3 7 6 26 22 19 20 23 25 27 28 34 32 40 39 3 1 38 44 35 31 39 40 46 45 36 37 49 Fig 5 I 24...

Страница 28: ...S 5 4 I 3 2 9 30 65 43 63 64 6 1 72 76 75 48 80 49 47 57 58 56 59 60 66 67 68 69 5 ENGINE 25...

Страница 29: ...correct oil level A grease nipple is provided on the exposed end of the clutch levE r and grease shou ld be applied periodically ADJ USTMENT OF CLUTCH OPERATING RODS Remove cover illustration No 4 the...

Страница 30: ...Gear Pinion 26T Mainshaft Sleeve Layshaft Bush Box Gear Box Case Selector Plunger Selector Plunger Box Assembled Mainshaft Mainshaft Sliding Gear 2 1 T and 1 T Operator Fork Layshaft Layshaft Low Gea...

Страница 31: ...7 8 12 r _ 21 54 4 SPEED GEARBOX Fig 6 r qs 36 37 cl J ttl...

Страница 32: ...juster Pin Foot Change Rubber Foot Change Lever Gear Box Cap K S Crank Pinch Pin Nut Cover Pins 3 x CH l fir x t CH Quote length X t CH Clip Bolt for Lever Inspection Cover Inspection Cover Pin Nut fo...

Страница 33: ...ovided on the exposed end of the clutch lever and grease should be applied periodically ADJ USTMENT OF CLUTCH OPERATING RO DS Remove cover illustration No 4 l then detach clutch cable from operating l...

Страница 34: ...ini n Idler Pinion Shaft K S Stop Plate K S Stop Plate p K S Pawl K S Pawl Plunger K S Pawl Plunger Spring K S Shaft K S Oil Seal Ring K S Shaft Bush Inside Operator Inside Operator Anchor Pins 2 off...

Страница 35: ...w N 27 1 J 28 17 33 32 29 54 53 50 13 14 38 39 40 37 0 I 30 35 Fig 7 3 SPEED AND REVERSE GEARBOX 35 41 42 _J...

Страница 36: ...r Spring E 8839 50 Selector Plunger Box Washer and Nut E 8840 5 5 1 Dip Stick E 8841 2 3 52 Drain Plug E 8842 9 53 Operator Bush E 8843 3 0 54 Operator Shaft complete with lever E 8844 6 0 55 Control...

Страница 37: ...90E M 1632E 482 M 2259 M 2572D M 1855E Description Flywheel cover assembly standard high output Screw pole shoe Top plate pole shoe iron brass Magnet Rocker arm spring Rocker arm Low tension lead Ligh...

Страница 38: ...w point bracket Brass washer Insulating washer Point bracket Poin Bracket Adjuster Cam Insulating plate Condenser box assembly Condenser Box unit condenser fixing studs nuts washers oil pad and L T le...

Страница 39: ...2704E Screw for spring 1 1 20 V 383E Washer small hole 1 1 21 V 38IE Banjo union 1 2 0 22 V 404E Filter gauze 1 8 23 H l04 X 8 Washer large hole 1 1 24 V 382E Banjo bolt 1 1 3 25 V 855E Main Jet 90 c...

Страница 40: ...2 2 4 Fig 9 CARBURETTER TYPE 5 19 37 34 26 25 17 36 I 16 IS 9 10 13...

Страница 41: ...needle lever Air filter clip Screw for clip Air filter Pilot jet Cup joint washer Float cup Bottom nut washer Bottom nut Pilot jet needle ipnng ior needle l JCkler spring Tickler split pin Washer sma...

Страница 42: ..._ 35 3 3 1 0 29 8 2 7 2 3 2 5 24 1 8 15 I _ _ _ ____ I r Fig 1 0 CARBURETTER TYPE 5 24 39 19 14...

Страница 43: ...djusteT Top ring Cable nipple Top disc Top disc fibre washer Needle adjusting screw Throttle spring Needle Needle collar Needle spring Throttle Carburetter body Cup washer Banjo washer small hole Petr...

Страница 44: ...i 3 4 7 I 24 Fig T 1 CARBU RETTER TYPE 5 25 PARTS 41 37...

Страница 45: ...washer 4BA Strangler lever and spindle not supplied separately Strangler plate Screw Washer spring t Lever return spring Cable pivot pin Nut Air filter with clip Qty 1 1 2 2 2 Price Each s d 15 0 15...

Страница 46: ...u I w 6 f Ar MI AMBNT I it4 Ni M DIRECT LICHTJNC SET TCI F WJRJNC DIACRAM Fig 1 2 I R H 1 SVaA I UP 1 l l evEAIPOWN 1 j t o I AMP 6 V O W 50 w AS FIL L aO 01 1 I H Oo NN IOOWI I OoN I UP M 2222D J...

Страница 47: ...11 _j a Q bl I T I I r I I I I I I I I I NMOO Ci I I I J I I I I E lit s g J O 44 iil 3 a 0 Q 0 z ii 1 0 z 1 J 0 J m ci LL i I I...

Страница 48: ...mer if we consider that other parts are necessary to make an efficient repair In such cases we are prepared to supply the customer s requirements in spares but we do not undertake to fit them I MPORTA...

Страница 49: ...our manufacture 6 We prefer to bench test every repaired engine before returning it to its owner It is therefore always advisable to send the engine complete with its magneto sparking plug and carbure...

Страница 50: ...e respects As VILLIERS Engines and Accessories are liable to derangement by neglect or misuse this guarantee does not apply to defects caused by wear and tear misuse and neglect CONDITIONS OF GUARANTE...

Страница 51: ...N O T E S 48...

Страница 52: ...9 S 24 S 25 Engine 12D and SE Gearbox 3 speed CONTENTS 3 speed and reverse 4 speed Lighting set Direct Rectifier Magneto lllustrations Carburetter S l9 s 24 S 25 Sectional Contact breaker Engine Engin...

Страница 53: ...c io l Barford Newitt Ltd Printers Wolverhampton 20 000 8 55 I...

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