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24

Prevention of damage due to corrosion on the water side

The corrosion resistance of ferrous
materials on the heating water side of
heating systems and heat generators
depends on the absence of oxygen in the
heating water. The oxygen introduced
into the heating system with the first fill
and subsequent top-ups reacts with the
system materials without causing dam-
age.
The characteristic blackening of the
water after a certain time in operation
indicates that there is no more free oxy-
gen present. The technical rules and in
particular directive VDI 2035-2 therefore
recommend that heating systems are
designed and operated so that a con-
stant ingress of oxygen into the heating
water is prevented.
During operation, oxygen can normally
only enter due to:
■ Open expansion vessels receiving a

flow

■ Negative pressure in the system
■ Gas-permeable components
Sealed unvented systems – e.g. those
equipped with an expansion vessel –
offer good protection against the ingress
of airborne oxygen into the system, if
correctly sized and operating at the cor-
rect pressure.
In all operating states and at all points in
the heating system, including the intake
side of the pump, the pressure must be
higher than the surrounding atmospheric
pressure. The pre-charge pressure of
the expansion vessel should be checked
at least during the annual service. For
pressure maintaining systems, see
page 15. 

The use of permeable components, e.g.
permeable plastic pipes in underfloor
heating systems, should be avoided.
Provide system separation if such com-
ponents are nevertheless used. This
must separate the water flowing through
the plastic pipes from other heating cir-
cuits – e.g. from the boiler – by the pro-
vision of a corrosion-resistant heat
exchanger.
No further anti-corrosion measures are
required for sealed hot water heating
systems, subject to the above points
being observed. However, take addi-
tional precautions where there is a risk of
oxygen ingress, for example by adding
oxygen binder sodium sulphite (5 -
10 mg/l into the excess). The pH value of
the heating water should be between 9
and 10.5.
Different conditions apply to systems
that contain aluminium components.
Where chemicals are used as part of the
corrosion protection, we recommend
that the manufacturer of the chemicals
issues a certificate of suitability of the
additives with regard to the boiler mate-
rials and the materials of the other heat-
ing system components. We recom-
mend you refer questions regarding
water treatment to an appropriate spe-
cialist. 
For further details, see the directive
VDI 2035-2 and EN 14868.

Water quality

Water quality requirements

 (cont.)

5692 701 GB

Содержание VITOPLEX 100

Страница 1: ...Service instructions for contractors VIESMANN Vitoplex 100 Type PV1 150 to 620 kW Oil gas boiler For applicability see the last page VITOPLEX 100 5692 701 GB 3 2013 Please keep safe...

Страница 2: ...ccidents Statutory regulations regarding envi ronmental protection Codes of practice of the relevant trade associations All current safety regulations as defined by DIN EN DVGW TRGI TRF VDE and all lo...

Страница 3: ...can create neg ative pressure If the boiler is operated at the same time this can lead to reverse flow of the flue gas Danger The simultaneous operation of the boiler and appliances that extract air t...

Страница 4: ...the system can compromise its function Installing non author ised components and making non approved modifications or conversions can compromise safety and may invalidate our warranty For replacements...

Страница 5: ...pection and maintenance 7 Further details regarding the individual steps 9 Parts lists 19 Water quality Water quality requirements 22 Using antifreeze in boilers 25 Commissioning service reports 27 Sp...

Страница 6: ...pose other than the heating up of heating water shall be deemed inappropriate Intended use presupposes that a fixed installation in conjunction with permissi ble components designed for this pur pose...

Страница 7: ...he boiler door and cleaning cover 13 10 Checking connections and sensor well for leaks on the heating water side 11 Checking the function of the safety equipment 13 12 Checking the expansion vessel an...

Страница 8: ...ps Page 21 Checking the Vitoair draught stabiliser if installed 17 22 Adjusting the burner 17 23 Instructing the system user 18 24 Operating and service documents 18 Commissioning inspection maintenan...

Страница 9: ...qual ity 05 Check the system pressure 06 Check the oil level or the gas supply pressure 07 Open the flue gas damper if instal led 08 Check that the cleaning aperture on the flue outlet is closed 09 O...

Страница 10: ...ng water side whilst the boiler is under pressure can cause personal injury First depressurise the boiler Only drain the boiler with a suc tion pump when the air vent valve is open Shutting down the s...

Страница 11: ...ue pipe C B A 1 Remove turbulators A without applying force 2 Clean flues B and combustion chamber C with the brush Remove combustion residues with a vacuum cleaner Commissioning inspection maintenanc...

Страница 12: ...ead to dam age to the thermal insulation on the boiler door Before insertion the turbulators must be slightly bent see steps 10 15 B A 1 Push turbulators A approx of their length into hot gas pipes B...

Страница 13: ...4x A Tighten screws A crosswise torque 25 Nm Danger Leaks can result in a risk of poi soning through escaping gas Check gaskets carefully Checking the function of the safety equipment Check safety va...

Страница 14: ...e high limit safety cut out For a high limit safety cut out setting of 100 C 0 2 bar 0 02 MPa 110 C 0 7 bar 0 07 MPa 2 If the pre charge pressure of the expansion vessel is lower than the static syste...

Страница 15: ...rolled pressure maintaining systems that are sealed against corrosion and protected against oxygen ingress into the heating water are used Pump controlled pressure main taining systems with atmospheri...

Страница 16: ...tal water volume Total hardness pH value Date Feedwater Boiler wa ter m3 m3 m3 dH dH The total hardness of the feed and top up water must not exceed 0 11 dH total value of alkaline earths 0 02 mol m3...

Страница 17: ...ng the Vitoair draught stabiliser if installed Release the latch on the control disc The control disc must swing freely during burner operation Adjusting the burner Burner service instructions or sepa...

Страница 18: ...nstalling a motorised flue gas damper and setting the mini mum boiler runtime to 10 minutes This extends the service life and reduces the running costs Instructing the system user The installer should...

Страница 19: ...203 Side panel back left 204 Side panel front left and back right 205 Top panel right 206 Top panel left 207 Thermal insulation jacket 208 Thermal insulation mat back 209 Vitoplex 100 logo 210 Control...

Страница 20: ...20 011 021 019 013 009 001 008 007 005 002 006 004 010 206 205 022 020 008 200 210 B 211 Parts lists cont 5692 701 GB...

Страница 21: ...202 016 017 201 018 203 204 208 015 015 204 014 A 212 207 C C 26 30 40 45 Number kW 150 200 250 310 400 500 620 26 22 20 Rated heating output Information on position 014 209 Parts lists cont 5692 701...

Страница 22: ...o 200 2 0 11 2 200 to 600 1 5 8 4 600 0 02 0 11 The standard values assume the follow ing The total volume of fill and top up water will not exceed three times the water content of the heating system...

Страница 23: ...observe the follow ing during commissioning Commission the system step by step starting with the lowest boiler output and a high heating water flow rate This prevents a localised concentra tion of li...

Страница 24: ...g atmospheric pressure The pre charge pressure of the expansion vessel should be checked at least during the annual service For pressure maintaining systems see page 15 The use of permeable components...

Страница 25: ...en valves other types of valves gaskets etc If the system is filled with antifreeze it must be marked accordingly If a boiler system is changed to oper ate without antifreeze flush the sys tem in orde...

Страница 26: ...initial filling and commissioning but after 14 days at the latest clean the integral dirt trap so the heat trans fer medium can flow freely Following any losses through leaks or drawing off top up th...

Страница 27: ...vice Service date by Service Service Service date by Service Service Service date by Service Service Service date by Service Service Service date by Commissioning service reports Commissioning service...

Страница 28: ...l load 60 C 155 Product ID CE 0085BP0365 Efficiency at 100 of the rated heat ing output 80 65 C 90 8 91 0 90 9 91 0 90 9 91 0 91 1 30 of the rated heat ing output 80 65 C 94 5 94 9 94 7 95 0 94 7 95 0...

Страница 29: ...0 3 3 EN 50090 2 2 EN 62233 EN 55014 1 TRD 702 EN 55014 2 In accordance with the following Directives this product is designated with _ 0085 92 42 EEC 2006 95 EC 2004 108 EC 2009 142 EC This product m...

Страница 30: ...water 16 Flue outlet cleaning 11 Flue pipe cleaning 11 H Heating surface cleaning 11 I Instructing the system user 18 M Mixer checking for ease of operation and tightness 17 O Operating and service d...

Страница 31: ...31 5692 701 GB...

Страница 32: ...essmann Limited Hortonwood 30 Telford Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0...

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