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3

Auxiliary components, spare and wearing parts

!

Please note

Spare and wearing parts that have not been tes-
ted together with the system can compromise its
function. Installing non-authorised components
and making non-approved modifications or con-
versions can compromise safety and may inva-
lidate our warranty.
For replacements, use only original spare parts
supplied or approved by Viessmann.

Dismantling and disposal

When dismantling and disposing of thermal insulation
materials and gaskets on the gas side, observe the
applicable safety regulations.
The product and its components must be disposed of
according to local environmental regulations.
This applies in particular to the disposal of thermal
insulation materials and gaskets/seals on the gas side.

Safety instructions for operating the system

General

The materials included in the product pose no threat to
health during operation.

If you notice oil leaks or the smell of gas

Danger

Escaping fuel can lead to explosions which may
result in very serious injuries.

Do not smoke. Prevent naked flames and
sparks. Never switch lights or electrical appli-
ances on or off.

Close the quick-acting fuel valve and shut-off
valve.

Ventilate the boiler house.

Evacuate any people from the danger zone.

Notify your gas or electricity supply utility from
outside the building.

Have the power supply to the building shut off
from a safe place (outside the building).

If you smell flue gas

Danger

Flue gas can lead to life threatening poisoning.

Shut down the system.

Ventilate the installation site.

Draining hot water

!

Please note

The blow-down and TDS water from boiler sys-
tems can reach temperatures of over 100 °C.
Before draining water into the sewage system,
allow it to cool to a temperature of < 35 °C. If
necessary, consult the local water board.

Draining condensate from the flue gas side

!

Please note

When starting up the boiler system, or under
certain operating conditions, condensate may
build up in the flue passes, the flue gas collector
and the downstream flues, including the chim-
ney.
The condensate must be drained away safely by
means of suitable installation measures put in
place by the system installer.

Subject to the regulations in the country concerned,
this condensate may need to be neutralised. In such
cases, consult the local water board or the body
responsible for issuing permits.

General information

Shut down the boiler immediately if there is any
safety-related damage.

Observe safety-related instructions.
After an accident, the condition of the system must not
be changed before the investigation takes place,
unless necessary in order to rescue people or prevent
further damage.
Only authorised personnel are permitted to enter the
boiler house.
Keep the boiler house clean at all times.
Do not store anything in the boiler house.
Keep exits clear.
Never use the boiler house or system components as
a drying area.

The operating personnel must log the following:

Settings

Readings

Faults

Replacement of spare parts

Repairs

Any defects must be dealt with immediately by trained
personnel, e.g.:

Abnormalities on weld seams

Leaks

Heavy corrosion

Faulty instrument displays

Noise in the boiler

Safety instructions

Safety instructions

 (cont.)

5692729

 

Содержание Vitoplex 100-LS SXD

Страница 1: ...ervice instructions for contractors VIESMANN Vitoplex 100 LS Type SXD 0 26 to 0 7 t h Oil gas low pressure steam boiler Permissible operating pressure 1 bar 0 1 MPa VITOPLEX 100 LS 5692729 GB 3 2019 P...

Страница 2: ...ciations Safety instructions for working on the system Commissioning Note Unpleasant odours may develop during commission ing Ensure the installation room is well ventilated Before working on the syst...

Страница 3: ...ystem Ventilate the installation site Draining hot water Please note The blow down and TDS water from boiler sys tems can reach temperatures of over 100 C Before draining water into the sewage system...

Страница 4: ...fects that cannot be remedied locally must be reported to the manufacturer Protect all boiler parts and control equipment from rain water leaks and expelled steam Safety instructions Safety instructio...

Страница 5: ...e 9 4 Troubleshooting Diagnostics 19 5 Water quality Water quality according to EN 12953 10 21 Boiler feedwater requirements 21 Boiler water requirements 21 6 Checklist Recommendations for operation m...

Страница 6: ...ed during commissioning Not required during commissioning Steps required during inspection Not required during inspection Steps required during maintenance Not required during maintenance Note All dia...

Страница 7: ...age not as intended must first be approved by the manufacturer Exclusion of liability Inappropriate use without manufacturer approval Incorrect use of the steam boiler or its components Incorrect oper...

Страница 8: ...oxygen binder at least every month and replenish if required When doing this ensure that the binder is well mixed with water inside the boiler Another option is that of dry preservation which is recom...

Страница 9: ...4 13 Checking the water chamber for deposits 15 14 Cleaning the multiple level electrode 15 15 Cleaning the water level indicator 16 16 Checking the hydraulic connections for leaks 16 17 Cleaning the...

Страница 10: ...s open 04 Check the function of the water treatment system 05 Fill the steam boiler with treated water higher than the low water indicator level See manufacturer s documentation for the burner Note On...

Страница 11: ...een completely depressur ised Please note Negative pressure in the DHW cylinder can cause material damage The air vent valve must always be open when draining the DHW cylinder with a suction pump 1 Cl...

Страница 12: ...g the turbulators A Fig 2 Remove turbulators A without force for this use the turbulator extractor which is part of the cleaning equip ment Commissioning inspection maintenance Opening the boiler door...

Страница 13: ...n resi dues C Fig 4 2 Remove combustion residues from the flue and flue outlet C Checking all gaskets and packing cords on the flue gas side Checking the thermal insulation components on the boiler do...

Страница 14: ...ength into secondary hot gas flues B 2 Bend turbulators approx 10 15 3 Insert the turbulators into the secondary hot gas flues as far as they will go At the same time check the pre tension Note Turbul...

Страница 15: ...s Tighten new gaskets after commissioning and check again after 24 hours Torque settings for closure gaskets System size Gasket Torque SXD size 1 170 kW HL gasket 100 x 150 1 x M16 80 Nm SXD size 2 6...

Страница 16: ...d steam side as well as the sensor well and the inspection ports for leaks after filling the boiler A Fig 10 1 Each time inspection ports have been opened Clean the sealing face 2 Replace the gasket 3...

Страница 17: ...uipment Checking the pressure regulator safety pressure limiter and temperature controller standby Check the pressure regulator safety pressure limiter and temperature controller standby for function...

Страница 18: ...ain the heating contractor s part 2 File all parts lists operating and service instruc tions in the folder and hand this over to the system user The installation instructions are no longer required af...

Страница 19: ...14 Discharge from safety valve Discharge pressure does not match system pressure Check the operating pressure with a suitable pressure gauge Valve seat contaminated Clean valve seat Water trap pipe u...

Страница 20: ...r water lev el controller Determine cause of water level con troller fault using the controller instal lation instructions Severe water level fluctuations through excessive alkalinity Drain water from...

Страница 21: ...g2 mmol l 0 01 Oxygen O2 mg l 0 1 Bound carbon dioxide CO2 mg l 25 Free carbon dioxide CO2 mg l n n Oxidability Mn VII Mn II as KMnO4 mg l 10 Oil grease mg l 3 Boiler water requirements General requir...

Страница 22: ...cting the water quality O T 1 T 2 1 Comparison of measured values to re liable samples 2 Checking by a qualified specialist Protective systems O T Electrical and mechanical tests by a qualified specia...

Страница 23: ...vice report Commissioning Maintenance service Maintenance service Date By Commissioning Maintenance service Maintenance service Date By Commissioning Maintenance service Maintenance service Date By Co...

Страница 24: ...24 Commissioning Maintenance service Maintenance service Date By Commissioning service reports Maintenance service report cont 5692729 Appendix...

Страница 25: ...at rated heating output C 200 at partial load 50 C 130 CE designation CE 0035 1 At a feedwater temperature of 80 C 2 Values for sizing the flue system to DIN 4750 relative to 13 CO2 for fuel oil EL a...

Страница 26: ...the European directives and supplementary national requirements in terms of its design and operational characteristics Using the serial number the full Declaration of Con formity can be found on the...

Страница 27: ...ce of completion 11 O Operating and service documents 18 P Pressure regulator Adjusting 10 Checking 17 Pressure switch checking function 17 Product information 7 R Report 3 Fill and top up water 23 Ma...

Страница 28: ...Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com...

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