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11

Commissioning the system

Details provided by the burner
manufacturer and regarding
accessories

0

1. 

Open the boiler doors and check
that the turbulators (if fitted) are fully
pushed into the hot gas flues.

0

2. 

Check that the installation room
ventilation is unobstructed.

0

3. 

Filling the heating system with water
and venting it.

!

Please note

Unsuitable water quality can
damage the boiler body.
Fill and operate the heating
system with water that com-
plies with the "Water quality
guidelines" from page 22
onwards.

Note
Record the fill volume and total
hardness on page 20
.

0

4. 

Check the system pressure.

0

5. 

Check all fitted components, such
as pipework, valves, controllers,
pumps etc. for function and leaks.

0

6. 

Check the fuel supply for leaks and
pressure.

0

7. 

Open the flue gas damper (if instal-
led).

0

8. 

Check that the cleaning aperture on
the flue outlet is closed.

0

9. 

Check that the dewatering line (if
installed) is correctly connected to
the condensate connection.
The condensate connection must
be sealed when not in use.

10. 

Open the shut-off valves in the oil
lines (at the oil tank and filter) or
open the gas shut-off valve.

11. 

Switch ON the main isolator, the
ON/OFF switch for the boiler drives
and burner in this order.

Burner manufacturer's oper-
ating instructions

12. 

Start the boiler at a low output (max.
30 %) and heat up to a temperature
of approx. 30 K below the operating
temperature.
The condensate drains must be
open and any condensate must be
correctly collected or drained.

13. 

After the required flow temperature
has been achieved, open the boiler
return valve, the feedwater valve if
required and then, very slowly, the
boiler flow valve.

14. 

Only then, enable the full burner
load.

15. 

While the system heats up, check
the correct function of all control and
safety equipment.

16. 

Observe the pressure and temper-
ature test equipment.

Commissioning, inspection, maintenance

Further details regarding the individual steps

5727 529 GB

Service

Содержание Vitomax 200-LW M64A

Страница 1: ...perating and service instructions for contractors VIESMANN Vitomax 200 LW Type M64A Oil gas low pressure hot water boilers Rated output 8 0 to 20 0 MW VITOMAX 200 LW 5727 529 GB 5 2010 Please keep saf...

Страница 2: ...al instructions regarding the pre vention of accidents All legal instructions regarding envi ronmental protection Health and Safety at Work Act BetrSichV Germany The Code of Practice of relevant trade...

Страница 3: ...t Observe safety in the workplace Repair work Please note Repairing components that fulfil a safety function can compromise the safe operation of your sys tem Replace faulty components only with origi...

Страница 4: ...only be entered by authorised personnel Always keep the boiler house clean well lit and free from all objects that do not belong there and that might impair the operation The use of any part of the s...

Страница 5: ...cases of indicators and possi ble faults After the system has been operated for a certain time the regula tions specified should therefore be sup plemented in the light of experience gained Safety in...

Страница 6: ...ons Commissioning inspection maintenance Steps commissioning inspection and maintenance 10 Further details regarding the individual steps 11 Water quality requirements Water quality requirements 22 Us...

Страница 7: ...ion over after longer intervals e g dur ing the annual inspection of the total sys tem Operating instructions on pre serving the water and hot gas sides Shutdown To prevent corrosion setting in during...

Страница 8: ...ed idle period Drain the boiler at 90 C and then open the water connections Dry the boiler thoroughly and fill with dessicant e g silica gel in accordance with the manufacturer s details Ensure that t...

Страница 9: ...n which leads to higher energy consumption We recommend the installation of a flue gas thermometer Monitoring the flue gas temperature highlights incorrect burner adjustment and the level of boiler co...

Страница 10: ...10 Closing boiler doors 16 11 Fitting the cleaning door and cleaning cover 16 12 Installing the burner 17 13 Checking all water connections for leaks 14 Checking the inspection ports for leaks 17 15...

Страница 11: ...hat the dewatering line if installed is correctly connected to the condensate connection The condensate connection must be sealed when not in use 10 Open the shut off valves in the oil lines at the oi...

Страница 12: ...e if the boiler has been depressurised and cooled Please note Draining the boiler with a suction pump will create negative pres sure inside the boiler Only drain the boiler with a suc tion pump if the...

Страница 13: ...Escaping gas leads to a risk of explosion Test the tightness of all gas connections 2 Undo screws A and remove burner with burner plate B Opening the boiler doors AB Undo screws A on boiler doors B an...

Страница 14: ...B 1 Clean flues A combustion chamber B and reversing chamber with suit able cleaning equipment and remove combustion residues 2 Remove combustion residues from the flue gas collector back Cleaning the...

Страница 15: ...ermal insulation parts and gaskets A Check thermal insulation parts A and gaskets B Replace faulty parts Commissioning inspection maintenance Further details regarding the individual steps cont 5727 5...

Страница 16: ...s evenly torque approx 20 Nm Fitting the cleaning door and cleaning cover B A 1 Secure both cleaning covers B so they seal 2 Close cleaning door A and secure it so it seals Commissioning inspection ma...

Страница 17: ...gas connections Checking the inspection ports for leaks Danger Boiler components that are not thermally insulated can be sub ject to high temperatures that can cause burns Take care with hot surfaces...

Страница 18: ...18 Caution hot surface A Cleaning apertures B Inspection port C Handhole Commissioning inspection maintenance Further details regarding the individual steps cont 5727 529 GB...

Страница 19: ...mber hose it out and remove deposits via the drain In case of harder deposits that cannot be removed by hosing down carry out chemical cleaning using an approved descaling agent 3 Clean sealing surfac...

Страница 20: ...Top up water Meter read ing Total water volume Total hard ness pH val ue Water treat ment Date m3 m3 m3 m3 Feed water Boil er wa ter Boil er wa ter Medi um Meter ing vol ume The total hardness must n...

Страница 21: ...ar Pa mbar 1 7 75 8 00 1020 10 2 1130 11 3 2 8 55 10 00 900 9 0 1180 11 8 3 10 12 12 00 990 9 9 1570 15 7 4 11 78 14 20 850 8 5 1420 14 2 5 12 88 16 50 800 8 0 1540 15 4 6 12 88 16 74 650 6 5 1300 13...

Страница 22: ...system volume is less than 20 l kW output In multi boiler sys tems apply the output of the smallest boiler All measures to prevent corrosion on the water side in accordance with VDI 2035 Sheet 2 have...

Страница 23: ...prevent renewed formation of excessive scale deposits Prevention of damage through corrosion on the water side The corrosion resistance of ferrous materials on the heating water side of heating system...

Страница 24: ...used as part of the corrosion protection we recommend that the manufacturer of the chemicals issues a certificate of suitability of the additives with regard to the boiler mate rials and the materials...

Страница 25: ...connections should preferably be made with Ag or Cu hard solder If liquids containing chlorides are used for soft soldering any deposits must be removed from the circuit afterwards through thorough f...

Страница 26: ...s Please enter the serial number and type as well as the number of articles required Obtain standard parts from your local supplier A corresponding amount of installation adhesive is provided Parts li...

Страница 27: ...ver packing 6 Rear boiler floor packing 7 Packing per clean ing aperture 8 Handhole gasket 100 x 150 mm 9 Seal ring set Please order individual parts from Viessmann Industrieservice Tel 0049 30 6602 3...

Страница 28: ...vice Service date by Service Service Service date by Service Service Service date by Service Service Service date by Service Service Service date by Commissioning service reports Commissioning service...

Страница 29: ...ioning the system 11 Corrosion on the water side preven tion 23 D Diaphragm expansion vessel 23 E Expansion vessel 23 F Fill and top up water 20 Filling the heating system with water 11 Fitting the cl...

Страница 30: ...30 5727 529 GB...

Страница 31: ...31 5727 529 GB...

Страница 32: ...1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com 5727 529 GB Subject to technical m...

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