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29

Prevention of damage due to corrosion on the water side

The corrosion resistance of ferrous
materials on the heating water side of
heating systems and boilers depends on
the absence of oxygen in the heating
water. The oxygen introduced into the
heating system with the first filling and
subsequent top-ups reacts with the sys-
tem materials without causing damage.
The characteristic blackening of the
water after some time in use indicates
that free oxygen is no longer present.
The technical rules and in particular VDI
Directive 2035-2 therefore recommend
that heating systems are designed and
operated so that a constant ingress of
oxygen into the heating water is preven-
ted.
During operation, oxygen can normally
only enter due to:
■ Open expansion vessels receiving a

flow

■ Negative pressure in the system
■ Gas-permeable components.
Sealed unvented systems– e.g. those
equipped with a diaphragm expansion
vessel– offer good protection against the
ingress of airborne oxygen into the sys-
tem, if correctly sized and operating at
the correct pressure.
At every part of the heating system, even
at the suction side of the pump and under
all operating conditions, the system
pressure should be above ambient
atmospheric pressure. The pre-charge
pressure of the diaphragm expansion
vessel should be checked at least during
the annual service. For pressure main-
taining systems, see page 12. 

The use of gas-permeable components,
e.g. plastic pipes that are not diffusion-
proof in underfloor heating systems,
should be avoided. Provide system sep-
aration if such components are never-
theless used. This must separate the
water flowing through the plastic pipes
from other heating circuits – e.g. from the
boiler – by the provision of a corrosion-
resistant heat exchanger.
No further anti-corrosion measures are
required for sealed unvented hot water
heating systems, subject to the above
points being observed. However, take
additional precautions where there is a
risk of oxygen ingress, for example by
adding oxygen binder sodium sulphite 
(5 - 10 mg/l into the excess). The pH
value of the heating water should be
between 8.2 and 9.5.
Different conditions apply to systems
that contain aluminium components.
Where chemicals are used as part of the
corrosion protection, we recommend
that the manufacturer of the chemicals
issues a certificate of suitability of the
additives with regard to the boiler mate-
rials and the materials of the other heat-
ing system components. We recom-
mend you refer questions regarding
water treatment to an appropriate spe-
cialist. 
Further details can be found in VDI
Directive 2035-2 and EN 14868.

Water quality requirements

 (cont.)

5692 909 GB

 

Содержание Vitocrossal 300 CT3 SERIES

Страница 1: ...Service instructions for contractors VIESMANN Vitocrossal 300 Type CT3 187 to 635 kW Gas condensing boiler For applicability see the last page VITOCROSSAL 300 5692 909 GB 12 2011 Please keep safe...

Страница 2: ...accidents all legal instructions regarding envi ronmental protection the Code of Practice of relevant trade associations all current safety regulations as defined by DIN EN DVGW TRGI TRF VDE and all...

Страница 3: ...tatic dis charges Touch earthed objects such as heating or water pipes to dis charge static loads Repair work Please note Repairing components which ful fil a safety function can compro mise the safe...

Страница 4: ...ction and maintenance 5 Further details regarding the individual steps 7 Parts lists 18 Commissioning service reports 25 Specification 26 Certificates Declaration of Conformity 30 Certificates Manufac...

Страница 5: ...chamber and heating surfaces 10 10 Checking gaskets and thermal insulation parts 10 11 Checking all connections and the sensor well on the heating water side for leaks 11 12 Checking the function of...

Страница 6: ...enance steps Page 22 Checking the flue system for leaks 23 Adjusting the burner 16 24 Instructing the system user 16 25 Operating and service documents 17 Commissioning inspection maintenance Steps co...

Страница 7: ...r see Minimising pulsation noise on page 8 Commissioning the system Operating instructions for control unit burner and neutralising sys tem service instructions for con trol unit and burner manufactur...

Страница 8: ...all screws Danger For safe operation a minimum operating pressure of 0 5 bar is essential For this a minimum pressure switch can be used Minimising pulsation noise Whatever the make of boiler burner o...

Страница 9: ...pipe 2 Undo the screws on the boiler door and open the door Please note Scratches inside the combustion chamber can lead to corrosion Never put tools or other objects into the combustion chamber Separ...

Страница 10: ...ional surfactants e g Fauch 600 Remove coatings and surface discolouration yellow brown with slightly acidic chloride free cleaning agents based on phos phoric acid e g Antox 75 E 2 Remove loose depos...

Страница 11: ...is open B A 1 Remove cap A from the back of the boiler 2 Check sensor well B for leaks 3 Fit cap A Checking the function of the safety equipment Check the safety valves water level lim iter and pressu...

Страница 12: ...pressure fluc tuations and more significant pressure differentials point towards a system fault Immediately remedy such faults other wise other heating system components may become damaged Diaphragm e...

Страница 13: ...es of condensate on the outside of the flue gas collector indicate a leak 2 If required retighten the gaskets at clamping clips A and at actuator damper B Commissioning inspection maintenance Further...

Страница 14: ...Checking the thermal insulation Check the thermal insulation fit and re align if required Checking the mixer for ease of operation and leaks 1 Remove the motorised lever from the mixer handle 2 Check...

Страница 15: ...otal hardness of the feed and top up water must not exceed the standard values specified by the VDI 2035 see page 27 The pH value should be between 8 2 and 9 5 Cleaning and reconnecting the condensate...

Страница 16: ...rain and fill with water or fit a siphon and fill that with water Note There is a risk of flue gas escaping if the U bend or siphon is not filled with water 6 Connect the supply line to the neu tralis...

Страница 17: ...ystem users their section for safekeeping Retain the heating contractor s section 2 File all parts lists operating and serv ice instructions in the folder and hand this over to the system user Commiss...

Страница 18: ...tre 210 Front panel bottom 211 Back panel top 214 Side panel bottom 215 Side panel top 216 Side panel l h and r h 217 Finned bottom panel r h front 220 Finned bottom panel l h front 221 Cap 222 6 fold...

Страница 19: ...19 206 229 207 207 231 231 231 228 200 201 206 082 082 Parts lists Parts lists cont 5692 909 GB...

Страница 20: ...20 202 203 087 090 206 207 207 207 230 230 093 Parts lists Parts lists cont 5692 909 GB...

Страница 21: ...21 C 237 216 208 234 220 209 210 222 217 Parts lists Parts lists cont 5692 909 GB...

Страница 22: ...22 221 236 211 232 238 235 B 233 239 214 226 223 225 224 227 215 240 Parts lists Parts lists cont 5692 909 GB...

Страница 23: ...23 076 077 073 074 075 098 097 095 069 071 070 072 096 096 099 Parts lists Parts lists cont 5692 909 GB...

Страница 24: ...24 087 086 087 086 081 080 084 083 Parts lists Parts lists cont 5692 909 GB...

Страница 25: ...vice Service date by Service Service Service date by Service Service Service date by Service Service Service date by Service Service Service date by Commissioning service reports Commissioning service...

Страница 26: ...40 40 40 40 40 Temperature at return temp 60 C C 75 75 75 75 75 75 Product parameters according to EnEV Efficiency at 100 of the rated heating output 97 8 97 6 97 8 97 5 97 6 97 6 at 60 of the rated h...

Страница 27: ...0 11 2 200 to 600 1 5 8 4 600 0 02 0 11 The standard values assume the follow ing The total volume of fill and top up water during the system s service life will not exceed three times the water cont...

Страница 28: ...so observe the follow ing during commissioning Commission the system step by step starting with the lowest boiler output and a high heating water flow rate This prevents localised concentration of lim...

Страница 29: ...e The pre charge pressure of the diaphragm expansion vessel should be checked at least during the annual service For pressure main taining systems see page 12 The use of gas permeable components e g p...

Страница 30: ...diant burner conforms to the following standards EN 303 EN 60335 1 EN 676 EN 60335 2 102 EN 15417 EN 61000 3 2 EN 15420 EN 61000 3 3 EN 50090 2 2 EN 62233 EN 55014 1 TRD 702 EN 55014 2 In accordance w...

Страница 31: ...e gas loss of max 9 in accordance with para 10 1 The standard seasonal efficiency to DIN of at least 94 according to para 6 2 Boiler and burner unit Vitocrossal 300 type CT3 170 285 187 314 kW with Ma...

Страница 32: ...ystem pressure 11 Checking the thermal insulation 14 Checking the water quality 15 Cleaning the combustion chamber 10 Cleaning the condensate drain sys tem 15 Cleaning the heating surfaces 10 Cleaning...

Страница 33: ...33 5692 909 GB...

Страница 34: ...34 5692 909 GB...

Страница 35: ...35 5692 909 GB...

Страница 36: ...ed Hortonwood 30 Telford Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452...

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