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12

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

Base will not fully tighten 
onto the pipe.

Vise handle has run out of threads.

Loosen vise handle and position one link tighter on 
chain slot. Re-tighten vise handle.

Motor will not run.

1) Tool is not plugged in.
2) A fuse is blown, or the circuit 

breaker is off or tripped.

3) Motor trigger switch is defective.
4) Plug is not making good contact 

with the receptacle.

5) Tool cord is damaged.

1) Plug the tool into the proper voltage outlet or 

extension cord.

2) Replace the power supply fuse, or reset the  

breaker.

3) Replace the motor trigger switch.
4) Inspect the connection and make repairs, as 

necessary.

5) Replace the tool’s cord.

Pilot drill will not cut.

1) Drill motor is running in reverse.
2) Pilot drill is not tight in the arbor.
3) Pilot drill is dull.

1) Move the motor switch to the forward position.
2) Tighten the arbor’s set screw. Make sure it 

engages the pilot drill’s flats.

3) Replace the pilot drill.

Hole saw blade will not 
cut.

1) Drill motor is running in reverse.
2) Hole saw blade is dull.
3) One or more teeth have been 

broken off the hole saw blade.

4) Pipe has a hard spot or a hard weld 

seam.

5) Chips are stuck in the cut.

1) Move the motor switch to the forward position.
2) Replace the hole saw blade.
3) Replace the hole saw blade. Inspect the cut to see 

if teeth are lodged in the pipe. Remove lodged 
teeth with a center punch or a small chisel (wear 
eye protection).

4) Use a sharp hole saw blade and generously 

lubricate the cut with thread-cutting oil. Cut the 
hole slowly.

5) Remove chips from the hole saw’s teeth and the 

cut.

Excessive torque is 
required to rotate the 
feeder knob.

1) Drill motor is running in reverse.
2) There is a lack of lubrication on the 

feeder rod.

3) The gib is too tight.

1) Move the motor switch to the forward position.
2) Lubricate the feeder rod according to the 

instructions in the “Maintenance” section of this 
manual.

3) Re-adjust the gib according to the instructions in 

the “Maintenance” section of this manual.

Drill motor gets very hot.

1) Holes are being cut too fast.
2) Hole saw blade is dull.
3) An undersized or too long of an 

extension cord is being used.

1) Feed the hole saw into the cut at a moderate rate, 

and do not bog down the motor.

2) Replace the hole saw blade.
3) Replace the extension cord with one of the proper 

size and length (refer to “Power Requirements” 
section in this manual).

Excessive side-to-side 
play is occurring.

Gib is out of adjustment.

Adjust the gib, according to the instructions in the 
“Maintenance” section of this manual.

Pilot drill does not retain 
the coupon.

Coupon retaining drill bit is damaged.

Replace the pilot drill.

Hole saw life is short.

Speed control dial is set too high.

Set the speed control dial to the recommended 
setting listed in this manual.

HCT908

Victaulic

®

 Factory Representatives and Distributor Stocks Worldwide

Victaulic reserves the right to change product specifications, designs and standard equipment 

without notice and without obligation.

TM-HCT908

3022 Rev.B

9/01

RM00908000

Содержание HCT908

Страница 1: ...ng and maintenance manual Failure to follow instructions and warnings can result in serious personal injury property damage and or product damage If you need additional copies of any literature or if you have any questions about the safe operation of this tool contact Victaulic Tool Company 1326 Tatamy Road Easton PA 18042 Phone 610 559 3300 Victaulic Tool Company 1326 Tatamy Road Easton PA 18045 ...

Страница 2: ...s including recommended precautions are not followed NOTICE The use of the word NOTICE identifies special instructions that are important but not related to hazards The use of the word DANGER identifies an immediate hazard with a likelihood of death or serious personal injury if instructions including recommended precautions are not followed INDEX Hazard Identification 2 Operator Safety Instructio...

Страница 3: ...8 Stay alert Do not operate the tool if you are drowsy from medication or fatigue Avoid horseplay around the equipment 9 Keep visitors away from the immediate work area All visitors should be kept a safe distance from the equipment at all times 10 Secure work Use clamps or a vise to hold work 11 Do not overreach Maintain proper footing and balance at all times 12 Remove adjustment keys and wrenche...

Страница 4: ...Victaulic Tool Company NOTE If the tool is rented save the shipping container for return shipment TOOL NOMENCLATURE NOTICE Drawings and or pictures in this manual may be exaggerated for clarity Quantity Description 1 Drill Motor Assembly with Chuck Key 1 Extra Pilot Drill with Coupon Saver 1 Arbor Assembly 1 Coupon Removal Tool 2 Instruction Manuals 1 Shipping Container NOTE Hole saws must be orde...

Страница 5: ...s up to and including 100 feet 30 meters Avoid using cords beyond 100 feet 30 meters in length To reduce the risk of electric shock make sure the electrical source is properly grounded and follow all instructions carefully Before performing any maintenance on the tool disconnect it from the electrical source Always unplug tool after each use Failure to follow these instructions could result in dea...

Страница 6: ...arbor assembly and that the hole saw is installed firmly onto the arbor assembly TOOL SETUP AND OPERATION 1 Ensure that the pipe is secured before attempting to use this hole cutting tool 2 Locate the center of the hole to be cut on the pipe run Mark this center point clearly with a punch 3 Place the hole cutting tool onto the pipe Hook the chain around the pipe and insert it into the chain slot o...

Страница 7: ...hain around the pipe to secure the hole cutting tool 9 Check the switch on the underside of the drill motor s handle Make sure the switch is in the forward position as shown above 10a Install cord by aligning connector s key ways Push connector in as far as it will go Turn the cord s nut turn to the right to lock the cord in place To reduce the risk of electric shock check the electrical source fo...

Страница 8: ...d the saw too fast since it can cause the motor to stall If dif ficulties occur during the cutting operation refer to the Troubleshooting section on page 12 13 After completing the cut remove your fin ger from the trigger and retract the hole saw by turning the feeder knob counterclockwise Hole Saw Size inches mm Speed Control Setting for Steel Pipe Speed Control Setting for Stainless Steel Pipe 1...

Страница 9: ...ssary to remove burrs or scratches from the gasket seal ing area The pipe surface within 16 mm of the hole must be clean smooth and free from indentations that might affect gasket sealing The pipe around the entire circumfer ence within the A dimension refer to chart and illustration above must be free of any dirt or projections that might prevent the hole cut product from seating fully on the pip...

Страница 10: ...ib allowing excessive side to side movement of the drill motor assembly This play is easily cor rected by using the screw adjustment pro vided 1 Loosen the lock nuts and adjust the screws to take up any slack refer to the photo above 2 Re tighten the lock nuts while holding the screws in place Check the side to side move ment in the assembly Run the assembly up and down by using the feeder knob an...

Страница 11: ...5 Item No Part No Qty Description 400 R 400 900 HCT Ref Arbor Assembly1 402 R 402 900 HCT 1 Coupon Retaining Drill Bit 404 N S90 050 010 1 Nyloc Half Dog Set Screw 405 N M14 000 025 1 Arbor 406 N M18 000 016 Hole Saw 1 32 mm 407 N M18 000 021 Hole Saw 1 38 mm 408 N M18 000 026 Hole Saw 1 45 mm 409 N M18 000 031 Hole Saw 2 51 mm 411 N M18 000 037 Hole Saw 2 64 mm 414 N M18 000 040 Hole Saw 2 70 mm ...

Страница 12: ... eye protection 4 Use a sharp hole saw blade and generously lubricate the cut with thread cutting oil Cut the hole slowly 5 Remove chips from the hole saw s teeth and the cut Excessive torque is required to rotate the feeder knob 1 Drill motor is running in reverse 2 There is a lack of lubrication on the feeder rod 3 The gib is too tight 1 Move the motor switch to the forward position 2 Lubricate ...

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