Viadrus HERCULES U 32 Series Скачать руководство пользователя страница 3

 

 

3

Dear Customer, 

Thank you for purchasing a universal boiler HERCULES U 32 and thus showing your confidence in the company VIADRUS a.s. 
For the correct way of handling your new boiler, please read the instructions for its use, especially the Chap. no. 7. – Boiler operation by user, 
the  Chap.  no.  8  -  Maintenance  and  the  Chap.  No.  9  -  Important  warnings.  Please  follow  further  information,  ensuring  trouble-free  boiler 
operation to both your and our satisfaction. 
 
The boiler HERCULES U 32 is cast-iron sectional gasification boiler designed to burn: 

HERCULES U32 D 

fuel: hard wood  

HERCULES U32 B 

fuel: lignite 

HERCULES U32 

fuel: hard coal 

Burning of other materials (e.g. plastic) is forbidden. 
 
 

Boiler Use and Advantages 

 
The boiler HERCULES U 32 meets the requirements for heating of houses, shops, etc. 
The boiler is manufactured as hot water boiler with natural and forced circulation of hot water and working overpressure up to 400 kPa (4 bar). 
Before dispatch it is checked for tightness with the test pressure of 800 kPa (8 bar). 
The boiler is designed for heating in both closed and open heating systems.  
 
The Boiler Advantages: 

1.  High service life of cast iron exchanger and all other parts due to the quality of the materials used. 
2.  Long-term proven design. 
3.  Sophisticated manufacturing technology on the automatic forming lines with consistent and approved quality of the production process (ISO 

9001, ISO 14 001). 

4.  Combustion efficiency 86,5 - 90 %. 
5.  Low fuel consumption. 
6.  Simple operation and maintenance.  
 
 

Technical parameters of the boiler  

 
Tab. 

. 1 

Dimensions and technical parameters of the boiler  

Number of sections 

 

Combustion chamber volume  

dm

3

 

32 

39 

51 

Water content 

40,5 

46,5

 

52,5 

Weight 

kg 

348 

410

 

472 

Combustion chamber depth 

mm 

280 

370

 

480 

Flue socket diameter 

mm 

156 

156

 

156 

Boiler dimensions: – height x width  

mm 

1240 x 683 

1240x683

 

1240x683

 

– depth L 

mm 

881 

992

 

1103

 

Filling hole dimensions  

mm 

310x236 

310 x 236

 

310 x 236

 

Maximum water operating pressure 

kPa (bar) 

400 (4) 

400 (4)

 

400 (4) 

Minimum water operating pressure 

kPa (bar) 

50 (0,5) 

50 (0,5)

 

50 (0,5) 

Test water overpressure 

kPa (bar) 

800 (8) 

800 (8)

 

800 (8) 

Hydraulic loss 

see Fig. 1 

see Fig. 1 

see Fig. 1 

Input water minimum temperature  

°C 

50 

50

 

50 

Heating water recommended operating 
temperature 

°C 

60 – 80 

60 – 80

 

60 – 80 

Noise level 

dB 

< 65 

< 65

 

< 65 

Boiler connections: – heating water 

 

2“ 

2“

 

2“ 

– return water 

 

2“ 

2“

 

2“ 

Temperature of cooling water for the device 
for removing excess heat 

°C 

5 – 20 

5 – 20

 

5 – 20 

Overpressure of cooling water for the 
device for removing excess heat 

kPa (bar) 

200 – 600 (2 - 6) 

200 – 600 (2 - 6)

 

200 – 600 (2 - 6) 

 
Tab. 

. 2 

HERCULES U32 D technical parameters - fuel: hard wood 
fuel moisture max. 20 %  

calorific power: 14 – 18 MJ. kg

-1 

Number of sections 

 

Boiler class in accordance with EN 303 – 5 

3

 

Rated power 

kW 

15 

19

 

22 

Fuel consumption  

kg/h 

3,7 

4,8

 

5,5 

Max. fuel mass in the filling chamber 

kg 

12 

14

 

16 

Flue gas temperature at rated output 

°C 

130 - 170 

130 - 170

 

130 - 170 

Flue gas mass flow at rated power 

kg/sec 

0,01 

0,0137

 

0,015 

Chimney draught  

mbar 

0,18 

0,20

 

0,22 

Burning time 

hours 

min. 2 

min. 2

 

min. 2 

Efficiency 

88,9 

88,3

 

88,0 

Energy efficiency class 

 

A+ 

A+ 

A+ 

Energy efficiency index 

 

116 

115 

114 

Season energy efficiency 

79 

78 

78 

 
 
 

Содержание HERCULES U 32 Series

Страница 1: ...HERCULES U 32 Manual for boiler operation and installation GB_2015_46 GB_2017_20 ...

Страница 2: ...cooling loop 10 5 2 1 2 Installing the boiler drum two way safety valve DBV 1 02 11 5 2 1 3 Location of the assembly of ceramic inserts the secondary air nozzle the inclined grate fig no 15 11 5 2 2 Shell installation 12 5 2 3 Draught regulator 14 5 2 4 Cleaning tool mounting 14 5 2 5 Filling the heating system with water 14 6 Putting into operation instructions for contractual service organizatio...

Страница 3: ... maintenance 2 Technical parameters of the boiler Tab 1 Dimensions and technical parameters of the boiler Number of sections 5 6 7 Combustion chamber volume dm3 32 39 51 Water content l 40 5 46 5 52 5 Weight kg 348 410 472 Combustion chamber depth mm 280 370 480 Flue socket diameter mm 156 156 156 Boiler dimensions height x width mm 1240 x 683 1240x683 1240x683 depth L mm 881 992 1103 Filling hole...

Страница 4: ...ciency class B C B Energy efficiency index 82 79 82 Season energy efficiency 82 79 82 Tab 5 HERCULES U32 technical parameters fuel hard coal grain size 20 40 mm fuel moisture max 15 calorific power 26 29 MJ kg 1 Number of sections 5 6 7 Boiler class in accordance with EN 303 5 5 5 5 Rated power kW 15 21 25 Fuel consumption kg h 2 1 3 1 3 5 Max fuel mass in the filling chamber kg 18 21 25 Flue gas ...

Страница 5: ...ater space and convective part of the boiler Input and output of heating water is located in the rear of the boiler Rear boiler section has the smoke adapter and heating water flange at its top and the return water flange at the bottom The stoking and ash door are mounted to the front section Inclined grate is placed to the filling space The whole boiler drum is insulated by using a harmless miner...

Страница 6: ...the boiler according to Fig 5 two way safety valve according to Fig 7 In case of the boiler overheating outlet water temperature is higher than 95 C thermostatic valve switches and the excess heat is removed by the after cooling loop Fig 5 Hydraulic diagram of after cooling loop connection If the system is equipped with the two way safety valve DBV 1 02 and the boiler becomes overheated outlet wat...

Страница 7: ...y on the boiler in its upper part where the heated water leaves boiler and is transported into the heating system When installing the valve it is necessary to check whether the use of the 3 4 socket which can be both in the pipeline and on the boiler ensures complete immersion of the valve thermostatic element after the valve installation After mounting into the socket at the point C Fig 6 the dis...

Страница 8: ... system the installation company must flush clean the whole system The heating system must be filled with water that meets the requirements of CSN 07 7401 and especially its hardness must not exceed the required parameters Tab 6 Recommended values Hardness mmol l 1 Ca2 mmol l 0 3 concentration of total Fe Mn mg l 0 3 recommended value ATTENTION The manufacturer does not recommend to use antifreeze...

Страница 9: ... F which burn quickly and by themselves also after the ignition source removal e g paper cardboard asphalt and tar boards wood and fibreboards plastics flooring materials the safe distance is doubled that is 400 mm the safe distance is to be doubled also when the fire reaction class is not proven Number of sections 5 6 7 Lenght L mm 659 728 841 Fig 9 Substructure dimensions Fig 10 Cast iron baseme...

Страница 10: ...zzle 1pc sales and technical documentation Additional equipment not included into the delivery Cast iron boiler basement 5 sections ord code 17659 Cast iron boiler basement 6 sections ord code 17751 Cast iron boiler basement 7 sections ord code 18569 Necessary accessories not included into the delivery After cooling loop 1 pc inlc the flange of the two way safety valve DBV 1 02 incl siseal 10 g Th...

Страница 11: ... 5 to the boiler Connect the lower return water outlet and the heating system by welding 4 According to the Fig 7 connect the two way safety valve DBV 1 02 with the return water flange heating water flange and with the cooling water inlet and excess heat outlet 5 Mount the discharge valve to the return water flange 6 Put the smoke pipe to the smoke adapter and insert into chimney hole Smoke pipe d...

Страница 12: ...ers 10 5 2 see Fig 17 4 According to figure No 16 equip the left side part of the shell 1 with 2 pcs of the spring type fixtures 3 screw up 2 pcs of M5 x 12 4 don t tighten keep a gap of 1 2 mm and insert the insulation 5 According to picture No 17 put the shell 1 onto the bottom anchoring bolt and connect the upper part with the lowered brackets 3 with help of 2 pcs of screws of M5 x 12 4 5 Accor...

Страница 13: ... for the manometer 8 8 Insert insulation 3 to the upper part of the shell 6 and mount it to the side parts of the shell 1 2 Fig 18 Shell upper part mounting 1 Left side part of the shell 2 Right side part of the shell 3 Reduced bracket 4 Screw M5 x 12 5 Insulation of left side part of the shell 6 Insulation of right side part of the shell 7 Front steel plate cover 8 Screw M8 x 12 9 Washer 10 10 Nu...

Страница 14: ...erable evaporation of water To refill only water treated according to CSN 07 7401 may be used The heating system must be thoroughly flushed in order to wash out all impurities During the heating season it is necessary to keep a constant volume of water in the heating system When refilling the heating system with water it must be ensured that no air is sucked into the system Water from the boiler a...

Страница 15: ... at the temperature lower than 60 C water can condense on the boiler drum that can lead to the so called low temperature corrosion which shortens the life of the boiler exchanger Therefore we recommend to operate the boiler at 60 C and higher LIGNITE The most suitable fuel is lignite with the grain size of 20 40 mm Burning time at rated output is 4 hours HARD COAL The most suitable fuel is hard co...

Страница 16: ...of it the chimney will be heated up 8 Adjust the upper throttle valve of primary air supply in the front part of the boiler into the maximum opening position 9 Keep closed the bottom throttle valve of air supply under the fire grate or adjust it into the position of the opening at the most of 1 2 mm 10 Close the stocking door of the boiler and keep fire burning 11 When flame starts disappear and o...

Страница 17: ...smount it fully We recommend once every14 days extrusion of its front middle part see fig No15 pos 7 and clean up the space under the nozzle of tertiary air 2 The ash must be put into incombustible containers with lids During the work it is necessary to use protective equipment and ensure personal safety 3 1x per week clean the boiler walls inside the furnace boiler smoke drafts and smoke adapter ...

Страница 18: ...ving parts on the boiler The boiler room must be kept clean and dry 12 If the heating system is not used daily during the winter period it is necessary to drain the water 13 Possible signs of corrosion on the boiler drum are not defects and do not affect the boiler function 14 In the system it is necessary to install a safety valve with max overpressure of 400 kPa 4 bar which dimensions must corre...

Страница 19: ... warranty period Sending information on the boiler putting into operation sent by a service company the consumer to the manufacturer Performance of the regular service inspections to the extent prescribed by the manufacturer by the service company with a valid service certificate For any claim regarding the shell the customer is obliged to submit the packaging label of the boiler shell It is locat...

Страница 20: ...and fossil fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 79 Energy efficiency index EEI 116 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 15 kW At rated heat output ƞn 88 9 At 30 50 of rated heat output if applicable Pp...

Страница 21: ...il fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 78 Energy efficiency index EEI 115 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 19 kW At rated heat output ƞn 88 3 At 30 50 of rated heat output if applicable Pp kW At 3...

Страница 22: ...il fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 78 Energy efficiency index EEI 114 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 22 kW At rated heat output ƞn 88 0 At 30 50 of rated heat output if applicable Pp kW At 3...

Страница 23: ...il fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 82 Energy efficiency index EEI 82 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 14 kW At rated heat output ƞn 89 9 At 30 50 of rated heat output if applicable Pp kW At 30...

Страница 24: ...il fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 79 Energy efficiency index EEI 79 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 19 kW At rated heat output ƞn 86 5 At 30 50 of rated heat output if applicable Pp kW At 30...

Страница 25: ...il fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 82 Energy efficiency index EEI 82 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 21 kW At rated heat output ƞn 90 1 At 30 50 of rated heat output if applicable Pp kW At 30...

Страница 26: ...l fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 83 Energy efficiency index EEI 83 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 15 kW At rated heat output ƞn 89 6 At 30 50 of rated heat output if applicable Pp kW At 30 ...

Страница 27: ...l fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 82 Energy efficiency index EEI 82 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 19 kW At rated heat output ƞn 88 6 At 30 50 of rated heat output if applicable Pp kW At 30 ...

Страница 28: ...l fuel briquettes no no Other blend of biomass and fossil fuel no no Characteristics when operating with the preferred fuel Seasonal space heating energy efficiency ηs 82 Energy efficiency index EEI 82 Item Symbol Value Unit Item Symbol Value Unit Useful heat output Useful efficiency At rated heat output Pn 25 kW At rated heat output ƞn 89 4 At 30 50 of rated heat output if applicable Pp kW At 30 ...

Страница 29: ...kaging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure that calorific gain is achievable for the functional packaging unit EN 13431 YES Iron NO 3 3 Recovery by composting ensure compost ability in all terms of the standard for the functional packaging unit ...

Страница 30: ...30 ...

Страница 31: ...31 Annex to the warranty card for the customer the user Record of warranty and after warranty repairs Record date Performed activity Contractual service organization signature stamp Customer signature ...

Страница 32: ...HERCULES U 32 VIADRUS a s Bezručova 300 E mail CZ 735 81 Bohumín info viadrus cz www viadrus cz ...

Отзывы: