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Intended for service organization  

VIADRUS a.s.  

 

Bezru

č

ova 300 

 

735 81 Bohumín 

 
 

Guarantee certificate and Quality and completeness certificate  

VIADRUS HERCULES U 24 

 
 

Boiler serial number  

..............................……….  

Boiler output 

............................................. 

 
 
User (Surname, name) 

………………………………………………………………………………………… 

 
 
Address (street, town, postcode) 

………………………………………………………………………………. 

 
 
Telephone/Fax 

………………………………………………………………………………………… 

 
Boiler complies with requirements: 
EN 303-5  

Heating boilers – Part 5: Heating boilers for solid fuels, hand and automatically  stocked, 
nominal heat output of up to 300 kW – Terminology, requirements, testing and marking 

 
VIADRUS a.s. provides the guarantee: 

 

For  boilers  24  months  after  the  boiler  putting  into  operation,  but  maximum  30  months  after  the  date  it 
was dispatched from the manufacturing factory.  

 

For boiler drum 5 years after the date its dispatch from the manufacturing factory.  

 
Adjustment  according  to  the  operation  and  installation  manual  will  be  carried  out  by  a  contracting 
service organization. 
The guarantee certificate isn’t valid without having been filled in. 

 

The user declares that: the boiler adjusted by the qualified assembly firm didn´t show out any fault during the 
testing: 

 

Received  the  “Operation  and  installation  manual”  with  properly  filled  Guarantee  certificate  and  Quality 
certificate  

 

Has been acquainted with the boiler operation and maintenance  

  
 
 
 
 
…………………………………….. 

 
 
 
 
…………………………………….. 

 
 
 
 
…………………………………….. 

Date of production 

Manufacturer´s stamp 

Checked by (signature) 

 

 

 

 
 
 
 
…………………………………….. 

 
 
 
 
……………………………………... 

 
 
 
 
…………………………………….. 

Installation date 

Assembly firm  

(stamp, signature) 

User´s signature 

 
 
 
 
……………………………………. 

 
 
 
 
…………………………………….. 

 
 
 
 
…………………………………….. 

Boiler commissioning date  

 

Contracting service organization 

(signature, stamp) 

User´s signature 

Содержание Hercules U 24

Страница 1: ...Hercules U26 Návod k obsluze VIADRUS HERCULES U 24 MANUAL FOR BOILER OPERATION AND INSTALLATION ...

Страница 2: ...ories 12 2 5 Assembly technique 12 2 6 Boiler commissioning 17 2 6 1 Verification activities before commissioning 17 2 6 2 Boiler commissioning 17 2 7 Control and safety elements 17 2 8 Equipment for surplus heat withdrawal 17 2 9 Equipment for heat withdrawal accumulation tank 19 3 Manual for operation 20 3 1 Boiler operation by user 20 3 2 Boiler cleaning maintenance 22 3 3 IMPORTANT NOTICE 23 4...

Страница 3: ...ion in independent tenements for smaller residential premises and leisure amenities Bigger sizes of boiler 4 10 sections meet the demands on heating of family houses shops schools etc The boiler is manufactured as a hot water boiler with both natural and forced heating water circulation and working overpressure up to 400 kPa 4 bar Before dispatch the boiler is tested for tightness by applying 800 ...

Страница 4: ... return water 6 4 Cooling water temperature for equipment for surplus heat withdaral C 5 20 Cooling water overpressure for equipment for surplus heat withdaral kPa bar 200 600 2 6 Tab no 2 Technical data hard coal as fuel granularity 20 40 mm fuel moisture max 15 calorific value of fuel 14 20 MJ kg 1 Number of sections pc 3 4 5 6 7 8 9 10 Nominal heat output kW 13 19 25 31 37 43 49 55 Fuel consump...

Страница 5: ... 64 13 41 15 18 16 96 Efficiency 79 Required chimney draught mbar 0 15 0 16 0 17 0 20 0 24 0 28 0 32 0 35 Tab no 4 Technical parameters coke as fuel granularity 20 40 mm fuel moisture max 15 caloric value of fuel 26 30 MJ kg 1 Number of sections pc 3 4 5 6 7 8 9 10 Nominal heat output kW 17 25 37 46 52 58 66 74 Fuel consumption at the nominal output kg h 1 2 27 3 55 5 39 6 52 7 38 8 23 9 36 10 50 ...

Страница 6: ...6 1 4 Basic boiler dimensions 3 4 5 6 7 8 9 10 L mm 714 825 936 1047 1158 1269 1380 1491 L1 mm 480 591 702 813 924 1035 1146 1257 D mm 156 176 Fig no 2 Basic boiler dimensions ...

Страница 7: ...gate with the secondary air flap 9 Smoke extension piece tertiary air 10 Air rosette 11 Boiler case complete 12 Thermo manometer 13 Draught regulator 14 Pipe of input water 15 Filling and cock 16 Pipe of output water 17 Two way safety cock 18 Safety valve 19 Small ash pan tertiary air 20 Ash pan 21 Partition of the smoke adapter Fig no 3 Basic boiler parts ...

Страница 8: ...8 Fig no 3a The location of partitions of the combustion chamber Fig no 4 Supplement of main boiler parts for sizes 8 10 cells ...

Страница 9: ...ngle channel barier of combustion space pc 1 1 1 1 Double channel barier of combustion chamber pc 1 1 1 1 2 2 2 2 2 Rules and directives The solid fuel boiler can be installed by the company holding a valid certification for its installation and maintenance There must be made lay out according to the valid rules for the boiler installation Before the boiler installation to the older heating system...

Страница 10: ... the boiler is positioned in a cellar we recommend to install it on a retaining wall minimum 50 mm hight Install the boiler in the middle of the retaining wall Quantity of sections 3 4 5 6 7 8 9 10 L mm 383 494 605 716 827 938 1049 1160 Fig no 5 Boiler base dimensions 2 A safe distance from the combustible materials when installing and operating the boiler it is necessary to keep a safety distance...

Страница 11: ...he fuel behind the boiler or next to the boiler within a distance smaller than 400 mm It is interdicted to store the fuel between two boilers in the boiler room The producer recommends to keep the distance between the boiler and fuel min 1000 mm or to store the fuel in a different room that where the boiler is installed The selection of the right boiler size The selection of the right boiler size ...

Страница 12: ...stem Safety valve 1 pc By request is not included in delivery Filter 3 4 for delivery with the two way safety vent DBV 1 02 The necessary accessories and optional boiler accessories is not included in the boiler standard price 2 5 Assembly technique Installation of the boiler body two way safety valve DBV 1 02 1 Fit the boiler drum on the retaining wall substruction 2 Mount to the boiler drum syst...

Страница 13: ...dles 2 pcs of pivots 2 Right side cover part with insulation 3 pcs of connecting spindles 2 pcs of pivots 3 Upper cover part 4 pcs of spring clips 4 Left front upper cover part 6 Right front lower part 3 pcs of spring clips magnetic element Nut M5 12 Right front upper cover part Fig no 6 Location of connecting material in the boiler cover ...

Страница 14: ...de cover part with insulation 3 pcs of connecting spindles 2 pcs of pivots 2 Right side cover part with insulation 3 pcs of connecting spindles 2 pcs of pivots 3 Upper cover part 4 pcs spring clips 4 Left front upper cover part 5 Left front cover part 3 pcs spring clips 6 Right front lower part 3 pcs spring clips 7 Brace 4 pcs connecting spindles 8 The brace console 9 Console of the cleaning cover...

Страница 15: ...locate the thermometer capillary into the pit and to secure it with the capillary spring The parts prepared in such way ought to be located on the pivots of the side cover parts and the lower part ought to be secure with nut M10 which is located on the screw of the upper stocking door lug detail C 9 To equip the left front cover part with 3 pcs of spring clips To shift the cover part under the nut...

Страница 16: ...cording to Chap no 5 1 in case the water hardness is unsatisfactory The heating systems with an open expansion tank allow the direct contact between the heating water and the atmosphere During the heating season the water expanding in the tank absorbs the oxygen which increases its corrosive effects and at the same time the water evaporates heavily Only the water treated to the values according to...

Страница 17: ...tes the rear stifling system The regulator is adjusted on the same temperature as the regulator in the front boiler part The rose in the rear boiler part is used for the tertiary air inlet which has to be slightly opened according to the size of the boiler at 0 5 mm at 3 and 4 boiler sections the air rosette is set on the rear boiler section to 0 1 mm and at 5 10 boiler sections it is gradually in...

Страница 18: ...cock 7 Pump 8 Surplus heat removal 9 Bleed valve I Cooling water inlet II Heating water outlet III Return water inlet Fig no 10 The recommended scheme of the two way safety vents DBV 1 02 connection It is necessary to install a safety valve for maximum overpressure of 400 kPa 4 bar on the system and its dimension must correspond to the rated boiler output The safety valve must be located directly ...

Страница 19: ...s in water volume resulting from heating and cooling The open expansion tanks must be equipped with non closable bleeder and an overflow pipes The overflow pipe must be designed in the way that it safely drains off the maximum flow volume entering the system This can be achieved by rating the overflow pipes by one DN higher than that of the filling piping The expansion tanks and their connecting p...

Страница 20: ...eter 2 Open the closing fittings between the boiler and the heating system 3 Clean the grate and ash pan 4 Check the closed position of the smoke adapter partition between bearing surface there might pieces of coal ash soot 5 Insert the kindling and wood trough the ash door on the cleaned grate all over its depth 6 Light the kindling through the ash door 7 Close the ash door and open fully the cho...

Страница 21: ...sing hard coal and brown coal as fuel the rosette of stoking door for primary air supply must be ajar at 3 5 mm and when using wood as fuel it must be opened at maximum When using coke as fuel to rosette must be fully closed 4 The rosette in the rear part of the boiler must be ajar at 1 mm up to at 0 5 mm at 3 and 4 boiler sections the air rosette is set on the rear boiler section to 0 1 mm and at...

Страница 22: ...ner with handle with use of assembly spanner to put out the partitions of the combustion space to clean up the flue gas passages with pertinent cleaning tools Fig no 15 After cleaning up it is necessary to put back the partitions of the combustion space in such way in order the rear boiler part remained close and then to screw up the cleaning covering Pull out the small ash pan at 5 10 boiler sect...

Страница 23: ...vapours and gases development and penetration into the boiler room or at works accompanied by the temporary development of the fire or explosion gluing the floor covering painting with combustible painting colours the boiler must be duly closed down before the works start 6 It is FORBIDDEN to use the flammable liquids for boiler firing 7 It is FORBIDDEN to overheat the boiler during its operation ...

Страница 24: ...tem so that it meets the ČSN 077401 requirements again 15 During assembly installation and operation of the appliance it is necessary to comply with standards that apply in the relevant country of destination If you fail to meet these conditions you cannot requisite the guarantee repairs 4 Instruction for product disposal after its service life VIADRUS a s is a contracting partner of the firm EKO ...

Страница 25: ...ss certificate serves after its filling as a Guarantee certificate A regular boiler maintenance must be done by its user Every notification of fault must be conveyed immediately after its detection always in writing or via the telephonic advice If the above instructions are not observed the guarantee provided by the manufacturer will not be recognized The manufacturer reserves the right to make mo...

Страница 26: ...nit EN 13429 2000 NO 3 1 Recovery by material recycling ensure recyclability in all term sof the standard for the functional packaging unit EN 13430 2000 YES 3 2 Recovery in the form of energy ensure that calorific gain is achievable for the functional packaging unit EN 13431 2000 YES Iron NO 3 3 Recovery by composting ensure compost ability in all terms of the standard for the functional packagin...

Страница 27: ... the manufacturing factory For boiler drum 5 years after the date its dispatch from the manufacturing factory Adjustment according to the operation and installation manual will be carried out by a contracting service organization The guarantee certificate isn t valid without having been filled in The user declares that the boiler adjusted by the qualified assembly firm didn t show out any fault du...

Страница 28: ...e certificate for customer the user Record of accomplished guarantee and post guarantee repairs and regular product checks Record date Carried out activity Contracting service organization stamp signature Customer s signature ...

Страница 29: ...hed from the manufacturing factory For boiler drum 5 years after the date its dispatch from the manufacturing factory Adjustment according to the operation and installation manual will be carried out by a contracting service organization The guarantee certificate isn t valid without having been filled in The user declares that the boiler adjusted by the qualified assembly firm didn t show out any ...

Страница 30: ...30 ...

Страница 31: ...from the manufacturing factory For boiler drum 5 years after the date its dispatch from the manufacturing factory Adjustment according to the operation and installation manual will be carried out by a contracting service organization The guarantee certificate isn t valid without having been filled in The user declares that the boiler adjusted by the qualified assembly firm didn t show out any faul...

Страница 32: ...32 Updating date 6 2013 GB ...

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