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VGEM000-GB192

VGE International B.V.

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Ekkersrijt 4304

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5692 DH Son Netherlands

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+31 499 461099

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[email protected]

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www.vgebv.nl

Pag. 61/68

Installation & User Manual

9 Spare parts and maintenance schedule

9.1 Spare parts

For safety reasons only use original spare parts. Contact your supplier's customer
service if you need spare parts.

Register all changes and tasks performed in the logbook, an example of a logbook
is attached in this manual.

The item numbers in the material lists correspond to the numbers in the exploded
view of the relevant item.

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Содержание 935MM0400

Страница 1: ...Installation User Manual VGE Pro MultiMax VGEM000 GB192...

Страница 2: ...VGEM000 GB192 Pag 2 68 VGE International B V Ekkersrijt 4304 5692 DH Son Netherlands 31 499 461099 info vgebv nl www vgebv nl Installation User Manual...

Страница 3: ...ystem 18 2 5 Handling of UV lamps and quartz sleeves 19 2 6 Quartz tube breakage 20 2 7 Lamp breakage 21 2 8 Electrical isolation 21 2 9 Electrical grounding 21 2 10 Operating conditions 22 3 Scope of...

Страница 4: ...stallation 36 6 3 Installation drawings 38 6 3 1 Vertical pipes 38 6 3 2 Horizontal pipes 39 6 4 Bypass installation 40 6 5 Corrosive water 40 6 6 Lamp socket assembly 42 6 7 Lamp installation 43 6 8...

Страница 5: ...ww vgebv nl Pag 5 68 Installation User Manual 9 1 Spare parts 61 9 2 Spare parts MultiMax 62 9 3 Spare parts sets 63 9 4 Consumable parts 64 10 Drawings 65 10 1 Dimensions 65 10 2 Irradiation chamber...

Страница 6: ...eal of attention has also been paid to a service friendly design so that it is easy for you as a user to install and maintain the UV system Before you start installing the UV system in your water trea...

Страница 7: ...tional B V supplies its customers with a unique range of high quality UV C equipment and good service We are proud that we are part of the Dutch top technological region Brainport Eindhoven Innovation...

Страница 8: ...stem When you choose VGE Pro UV C you choose guaranteed quality at a fair price What makes the VGE Pro UV C systems unique VGE Pro UV C systems have a 316L stainless steel housing or a high quality HD...

Страница 9: ...manual is intended for everyone who has to work with and with the VGE Pro UV system such as Installation staff Operating staff Service staff All persons who wish to work on or with the VGE Pro UV syst...

Страница 10: ...hort wave ultra short wave FM radio on TV GSM microwave and radar The following is the optical area starting with the far infrared After the infrared the fairly narrow visible area follows followed by...

Страница 11: ...s also emitted in the visible area of the electromagnetic spectrum Low pressure LP UV lamps blue light 400 nm Low pressure LPHO UV lamps blue light 400 nm Amalgam UV lamps blue light 400 nm Medium pre...

Страница 12: ...spectrum wavelength range of 200 to 280 nanometre is the most effective range for controlling microorganisms UV C radiation is capable of causing permanent damage to microorganisms Each type of microo...

Страница 13: ...e power at the main switch or remove the plug from the socket Danger Ensure proper grounding of the relevant metal parts in accordance with local guidelines and laws Danger Exposure to UV radiation al...

Страница 14: ...stallation User Manual Command Wear UV blocking eye protection to prevent eye damage Command Use the supplied gloves to protect quartz tubes and lamps against fingerprints and dirt that may burn in if...

Страница 15: ...ns In addition all inspection and maintenance work must be carried out at the prescribed intervals The user of a VGE Pro UV system bears full and exclusive responsibility if this device is used for an...

Страница 16: ...rradiation chamber comes to dry completely or partially the irradiation chamber will heat up very quickly which may result in burning symptoms when touched As standard VGE Pro UV systems with medium p...

Страница 17: ...ation dripping liquids salt containing air and dust the ambient temperature must not be lower than 5 C and higher than 40 C the relative humidity must not exceed 95 and must not be condensing the UV s...

Страница 18: ...r Installation Bedienung und Wartung f r weitere Informationen Schalten Sie die Stromversorgung aus bevor Sie mit der Wartung beginnen und oder das Ger t ffnen Schlie en Sie die Bestrahlungskammer von...

Страница 19: ...2 5 Handling of UV lamps and quartz sleeves The VGE Pro MP UV systems are equipped with medium pressure UV lamps and quartz tubes the quartz parts must be clean when they are put into operation If a...

Страница 20: ...quartz tube is damaged or broken the UV system must be switched off by removing the plug from the socket Stop the flow through the irradiation chamber by turning off the pump and or closing valves in...

Страница 21: ...y can also be released with a special mercury sponge and disposed of as chemical waste During service work with UV lamps protective gloves and eye protection preferably a face mask must be worn to pre...

Страница 22: ...that flows through the UV system may have a temperature between 1 C and 60 C A bimetallic switch is mounted on the irradiation chamber as protection which switches off the UV lamp at a maximum irradia...

Страница 23: ...ternational B V packaging materials as supplied Always transport the product in a safe and responsible manner the packaging must always be handled with care and not exposed to rain and moisture Sensit...

Страница 24: ...mporarily taken out of operation we recommend rinsing the irradiation chamber with clean water to remove sand salt and other corrosive substances to prevent corrosion Ensure that the irradiation chamb...

Страница 25: ...nfection also from chlorine resistant organisms Strong decrease in Red eyes Headache Skin and mucous membrane irritations Stress among swimming pool staff Improved wellness effect Clearer water More p...

Страница 26: ...Medium pressure Medium pressure Medium pressure Medium pressure Number of lamps 1 1 1 2 Lamp power 400 W 600 W 600 W 600 W Lamp power supply Electronic ballast Electronic ballast Electronic ballast E...

Страница 27: ...placed perpendicular to the direction of the flow in order to obtain good irradiation of the water in combination with a very low hydraulic pressure loss The choice of the irradiation chamber the UV...

Страница 28: ...diation chamber temperature The bimetallic switch is closed as standard so that the UV lamp can be switched on The irradiation chamber temperature can become too high 60 C if the irradiation chamber c...

Страница 29: ...sists of a completely closed control box with the cables connected The control box cannot and may not be opened Cables may not be shortened or extended The control box is designed to be mounted on the...

Страница 30: ...V installation regularly daily If a flow switch or an external potential free contact is used for controlling the UV lamp it will take approximately 10 minutes before the UV lamp is switched on after...

Страница 31: ...s adjusted to the lamp in your device Each UV lamp has a maximum number of operating hours during which the lamp guarantees optimum disinfection If the number of operating hours of the UV lamp has bee...

Страница 32: ...or testing Article number SP0055 4 6 2 Mercury collector The UV lamps used in the VGE Pro MP UV systems contain a small amount of mercury If a lamp breaks this mercury can be released and since the me...

Страница 33: ...main behind block the light that wants to shine out of the lamp Because light is converted to heat it will become very hot at the location of the fat or other contamination and the lamp will burn out...

Страница 34: ...till 40 C Max relative humidity 95 not condensing Number of lamps 1 Lamp 400 W Lamp connection S B T Single end Bayonet Technology Weight dry 2 kg Weight wet 3 kg Connection 2 male thread Installatio...

Страница 35: ...ct water disinfection Offshore Industry injection water Electronics industry Automotive industry Irrigation water Maritime applications Paper industry Petro and chemical industry Snow production machi...

Страница 36: ...on if it has been properly grounded by skilled personnel for this the irradiation chamber is provided with a threaded end with an earth symbol The earthing cable not supplied must be connected to the...

Страница 37: ...er before the irradiation chamber and 5 x the pipe diameter after the irradiation chamber is recommended If you want to install 90 bends directly before and or after the irradiation chamber it is advi...

Страница 38: ...portant to position it correctly With correct installation the arrow on the lamp base points in the direction of the flow and in the direction of the cable gland of the lamp holder The cable gland in...

Страница 39: ...of flow and not as shown here against the direction of flow 6 3 2 Horizontal pipes The VGE Pro MP systems can be flowed through in horizontal direction in both directions Note the direction of flow o...

Страница 40: ...UV system if only 1 of the flow does not flow through the irradiation chamber a log 2 reduction of microorganisms is the maximum attainable An exception to this is a process in which the water is cir...

Страница 41: ...UV systems with an irradiation chamber made of HDPE for this type of application Up to a chloride content of up to 800 mg l in the water to be treated an irradiation chamber of stainless steel 316L c...

Страница 42: ...r correct and incorrect positioning If the lamp socket is mounted correctly in relation to the water flow the return wire is always downstream This is important for optimum irradiation of the water En...

Страница 43: ...0 8 Nm see drawing 29 6 7 Lamp installation The lamp consists of a ceramic base with the lamp attached to it Together they form a lamp unit which is placed in the UV C system without tools Touching t...

Страница 44: ...the difference in size in the lamp contacts 1d and 1e the lamp only fits into the socket in one way Make sure that the contacts match the openings in the socket see also drawing 10 If the lamp is full...

Страница 45: ...described in the chapter Environmental conditions Also follow the instruction as described in the Safety instructions chapter to work safely Ensure that the grounding cable which is already connected...

Страница 46: ...499 461099 info vgebv nl www vgebv nl Installation User Manual Before commissioning for safe operation of the UV system the Bimetal switch must also be correctly mounted on the irradiation chamber wit...

Страница 47: ...east 47 Hz Maximum 63 Hz Ensure that both the irradiation chamber and the control box are properly electrically grounded before the UV unit is switched on Before switching on the UV unit check whether...

Страница 48: ...achieved and additional protection cooling must be provided The irradiation chamber temperature is monitored by a bimetallic switch that switches off the UV lamp at approximately 60 C outside chamber...

Страница 49: ...e irradiation chamber are completely vented 2 Measure the supply voltage and check whether it corresponds to the specification on the type plate 3 Make sure that water flows through the irradiation ch...

Страница 50: ...t you are not directly or indirectly exposed to UV radiation Everyone involved must be informed about the specific hazards associated with a VGE Pro UV system Installation maintenance and service work...

Страница 51: ...d in the control 8 2 Maintenance schedule The maintenance schedule specified below can be used in regular processes Based on the application the interval period of inspection cleaning and or replaceme...

Страница 52: ...ring groove Do not use grease silicone or other means to lubricate the O ring or to facilitate assembly This is not necessary it can damage the O ring and moreover it leaves UV C impervious pollution...

Страница 53: ...el to stainless steel The coating prevents the screws from blocking Use a screwdriver with an adjustable torque Nm at all times Also called torque screwdriver key Loosely screw in the screws by hand T...

Страница 54: ...amp by turning it counter clockwise and gently pulling it out of the irradiation chamber 4 Remove the O ring 3 on the socket 4 5 Place the new O ring 3 supplied with the lamp in the socket 4 When repl...

Страница 55: ...with sufficient water see chapter Cooling the UV system 7 Check whether the UV lamp is burning In the case of a broken quartz tube the instructions in the Broken quartz tube section must also be follo...

Страница 56: ...n two weeks it must be switched off completely Concerns Required work Control panel Switch off the main switch on the control panel of the UV system and lock it with a lockable lock Irradiation chambe...

Страница 57: ...p defective Place a new lamp or check the lamp with a lamp tester Lamp power supply or control panel defective Replace the control box Irradiation chamber becomes too hot No water in the irradiation c...

Страница 58: ...ibrated and perform the measurement again in accordance with the applicable rules Possibly an overload of the bath Wait until the UV system has done its work reduce the number of visitors or select a...

Страница 59: ...that this document is physically placed with the device UV system Serial number Date of installation Date of purchase Responsible user Main user The following items must be described in the logbook D...

Страница 60: ...www vgebv nl Installation User Manual 8 10 Logbook example LOGBOOK Carried out by Maintenance level 1 can be performed by serviced staff Maintenance level 2 must be carried out by VGE authorized serv...

Страница 61: ...nd maintenance schedule 9 1 Spare parts For safety reasons only use original spare parts Contact your supplier s customer service if you need spare parts Register all changes and tasks performed in th...

Страница 62: ...VGEM000 GB192 Pag 62 68 VGE International B V Ekkersrijt 4304 5692 DH Son Netherlands 31 499 461099 info vgebv nl www vgebv nl Installation User Manual 9 2 Spare parts MultiMax Drawing 25...

Страница 63: ...be 38 x 1 5 x 195 mm 12 1 3902174 O ring EPDM 37 69 x 3 53 mm AS568 222 13 1 VIM00401H Irradiation chamber VGE Pro MultiMax 15 1 4800040 Washer A2 M5 16 1 E831400 High cap nut M5 DIN 1587 17 1 B290146...

Страница 64: ...iption Spare parts VGE Pro MultiMax Type MultiMax Service set SP0054 Quartz tube QG101 400 W UV Lamp F980500 Bimetallic switch 60 C B290146 9 4 Consumable parts The following items fall under consumab...

Страница 65: ...gebv nl Pag 65 68 Installation User Manual 10 Drawings 10 1 Dimensions 10 2 Irradiation chamber dimensions E A C D G B F H J Maximum working pressure Connection Weight dry Weight wet A B C D E F G H I...

Страница 66: ...99 461099 info vgebv nl www vgebv nl Installation User Manual 10 3 Control panel dimensions A Lamp cable B Earth from irradiation chamber C Temperature monitoring on the irradiation chamber D AC power...

Страница 67: ...formity with the essential requirements of the following European Directives and harmonized standards Low Voltage Directive LVD 2006 95 EC date issue 12 December 2006 EN 60335 1 202 EN 60335 2 55 2003...

Страница 68: ...cific products that includes the CE declaration Issue date appendix 2019 04 16 Product code Product name VIM00401 VGE Pro UV MP MultiMax 400 VIM00601 VGE Pro UV MP 600 basic VIM00602H VGE Pro UV MP 60...

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