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Table of Contents 

Rev. 10/30/2020 

WTJ-20 MANUAL 

Table of Contents 

Copyright 2020 Vestil Manufacturing Corp. 

Page 9 of 11 

 

BOOM ANGLE ADJUSTMENTS 

The boom can be set at any of 4 positions 

to change the maximum lifting height. To 

adjust the boom angle: 

1.  Press the DOWN button to lower the hook 

a few feet below the end of the boom. 

2.  Remove the hitch pin from the end of the 

angle adjustment pin (the “AAP”). 

3.  Pull the AAP from the boom receiver.  Do 

not remove the pivot pin. 

4.  Raise the boom. Align the pin holes in the 

boom with  the desired  position (A-D) and 

reinsert the AAP. 

 

 

REMINDER:

  Boom angle affects the lifting 

capacity of the crane. After changing the boom 

angle, consult the appropriate 

SPECIFICATIONS

 

table on either 

p. 2

 or 

p. 3

 to 

determine the capacity of your crane. 

 

BOOM LENGTH ADJUSTMENTS 

The boom consists of a 2 telescoping segments to allow the overall length can be adapted as necessary  for 

specific applications. Before adjusting the boom length, unload the crane. To change the boom length: 

1.  Lower the hook by pressing the DOWN button. 

2.  Remove the hitch pin from the end of the Length Adjustment Pin (“LAP”) and remove the LAP. 

3.  Grasp the end of the (inner) boom. 

4.  Pull the inner boom until the appropriate pin holes in the inner and outer boom segments align.  

5.  Reinstall the LAP and the hitch pin. 

 

REMINDER:

  Boom length affects the lifting capacity of the crane. After changing the boom length, consult the 

appropriat

SPECIFICATIONS

 

table on either 

p. 2

 o

p. 3

 to determine the capacity of your crane. 

 

 

RECORD OF SATISFACTORY CONDITION (THE “RECORD”) 

Before using the crane for the first time, make a written record of the appearance of each part of the crane and 

how it operates. Thoroughly photograph the unit from multiple angles. Include close range photos of all pivot points, 

anchoring points, labels, pins and pin holes, the winch, cable and hook. Cycle the winch up and down. Describe how 

the unit looks and sounds as the winch operates.  Measure the throat opening of the hook and record the 

measurement. Collate all writings and photos into a single file. This file is a record of the unit in satisfactory condition. 

 

 

INSPECTIONS & MAINTENANCE

 

Inspect and maintain the unit  as described below to preserve satisfactory  operability.  Compare all inspection 

results to the RECORD to determine whether a component is in satisfactory condition or requires repair or 

replacement. Restore the unit to satisfactory condition before returning it to service. If the unit cannot be restored to 

satisfactory condition, disassemble it and dispose of the parts. The unit must be retested at 125% of its rated capacity 

anytime the crane is repaired or modified. 

Inspect the following at least once per month: 

1. 

Winch and pulleys

: Cycle the winch up and down. Confirm that the cable winds off of and back onto the drum 

smoothly. The hook should not lower on its own. The cable pulley should not be loose or severely worn and should 

rotate freely as the cable passes over it. 

2. 

Winch cable

: Check for reeving, fraying, thinning, bird-caging,  &  elongating regions. Replace the cable if 

damaged. 

3. 

Winch power cord

: Examine the cord for damage and areas where the outer sheath has been damaged. Repair 

all damage before using the winch again. 

4. 

Frame elements

: Examine the mast receiver, mast, and both segments of the boom for damage, deformation, 

corrosion, cracked welds, and severe wear. Inspect all pivot points for severe wear. All frame members should be 

square, rigid, and free of significant rusting. Remove rust with steel wool or a metal bristle brush , clean the areas to 

remove rust particles, and apply touchup paint to the affected areas. 

5. 

Hook

: Visually inspect the hook before each use. Look for deformations and cracks. Immediately discard the hook 

if it is cracked or if the throat opening is more than 15% in excess of the original throat opening. Discard the hook if it 

is twisted more than 10° from the plane of the hook in its original condition. Confirm normal operation and operation of 

the safety latch. 

 

Boom 

receiver 

Pivot 

pin 

Angle 

adjustment 

pin (AAP) 

Winch 

Boom 

Hitch 

pin 

Length 

adjustment 

pin (LAP) 

D

 

   

Содержание WTJ-20 Series

Страница 1: ...ent parts labels and accessories call our Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at http www vestilmfg com parts_info htm Electronic copies of Instruction Manuals Additional copies of this instruction manual may be downloaded from https www vestil com page manuals php Table of Contents Page Specifications 2 3 Exploded Views Bills of Mater...

Страница 2: ... 545 5kg WTJ 20 4 DC Capacity 2 000 lb 909 1kg Net weight 243 lb 110 5kg 12V DC powered winch with handheld pendant controller 3 16 x 46 long cable with hook 4 7mm x 116cm Capacity 2 000 lb 909 1kg Net weight 256 lb 116 4kg 12V DC powered winch with handheld pendant controller 3 16 x 46 long cable with hook 4 7mm x 116cm Boom position Boom fully retracted Boom in second position Boom in third posi...

Страница 3: ... 272 7kg C 1250 lb 568 2kg 950 lb 431 8kg 780 lb 354 5kg D 2000 lb 909 1kg 1500 lb 681 8kg 1200 lb 545 5kg WTJ 20 4 AC Capacity 2 000 lb 909 1kg Net weight 375 lb 170 5kg 12V DC powered winch with handheld pendant controller 3 16 x 46 long cable with hook 4 7mm x 116cm Boom position Boom fully retracted Boom in second position Boom in third position Boom fully extended A 1100 lb 500 kg 800 lb 363 ...

Страница 4: ... finish 5 16 18 5 14 11059 Bolt 5 16 18UNC x 1 1 2 zinc plated 2 5 15 33006 Flat washer zinc plated USS 5 16 4 16 45286 11 hitch pin clip 1 8 x2 5 8 3 17 65076 1 8 x1 cotter pin zinc plated 1 Diagram of Fixed Installation not mounted to vehicle Step 1 Create a foundation for the jib The necessary minimum foundation requirements appear in the diagrams When the foundation is adequately cured install...

Страница 5: ... 2 1 15 33008 Flat washer zinc plated USS 3 8 3 16 11103 Hex bolt Gr A zinc plated 3 8 16 x 3 4 3 17 33622 Split lock washer carbon steel medium zinc finish 3 8 3 18 45286 11 hitch pin clip 1 8 x2 5 8 3 19 65076 1 8 x1 cotter pin zinc plated 1 Diagram of Fixed Installation not mounted to vehicle Step 1 Create a foundation for the jib The necessary minimum foundation requirements appear in the diag...

Страница 6: ... to satisfactory condition before returning it to service DO NOT exceed the capacity of your jib See SPECIFICATIONS table on p 2 or p 3 The weights of the load hoist trolley rigging and all other equipment attached to the jib must be added together to determine the net weight applied to the jib The net weight must never exceed the capacity Always perform the FUNCTION TESTS p 8 before each use Info...

Страница 7: ... and pin it to the mast at the desired angle See BOOM ANGLE ADJUSTMENT on p 8 Confirm that the mast is able to rotate freely through the necessary range by carefully pushing the end of the boom in both directions Step 5 Connect the power cord to the power supply On DC powered units the power supply cord and pendant control cable must be plugged into the winch Step 6 Lower and raise the cable hook ...

Страница 8: ... The winch will operate only while a control button is pressed Releasing a control button will stop the winch and the hook will maintain its position Lower the hook sufficiently that the load rigging can be attached to it The load center should be directly below the hook to prevent significant load swing as the load rises Proper and improper positioning is diagrammed below Improperly positioned lo...

Страница 9: ...easure the throat opening of the hook and record the measurement Collate all writings and photos into a single file This file is a record of the unit in satisfactory condition INSPECTIONS MAINTENANCE Inspect and maintain the unit as described below to preserve satisfactory operability Compare all inspection results to the RECORD to determine whether a component is in satisfactory condition or requ...

Страница 10: ... meter Charge battery is low 12 65V full charge 2 Cable jumps or lurches as the winch operates d Poor spooling on winch reel drum e Kink in cable d Spool out the cable Inspect it for kinks etc Respool cable onto winch reel Replace cable if damaged e Replace cable if kinks cannot be straightened 3 Winch motor hums but drum does not rotate f Overload condition g Supply voltage too low f Reduce load ...

Страница 11: ...ydraulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 90 days For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the...

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