background image

rev. 6/7/2018 

 

  DCR-880, MANUAL 

Copyright 2018 Vestil Manufacturing Corp.                                                                                     Page 2 of 25          

 

Signal Words:   

  This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable 
seriousness of those injuries, if the product is misused in the ways described. Other signal words call attention to 
uses of the product likely cause property damage. The signal words used in this manual appear below along with 
their definitions. 

 

  Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS 

INJURY.  Use of this signal word is limited to the most extreme situations. 

  Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS 

INJURY. 

  Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE 

injury.

 

 
 

  Identifies practices likely to result in product/property damage, such as operation that might 

damage the product. 

 

 

 

Hazards of Improper Use: 

Vestil strives to identify all foreseeable hazards associated with the use of its products. However, material 

handling is dangerous and no manual can address every conceivable risk. The most effective means for preventing 
injury is the application of good judgment and common sense by the end-user.

 

 

 Serious personal injuries might result from improper or careless use of this product. 

 

Failure to read & understand the entire manual before using or servicing the product is a misuse

 

of the 

product

.

 Read the manual to refresh your understanding of proper use and maintenance procedures. 

  DO NOT attempt to resolve any problem(s) with the product unless you are both authorized to do so and 

certain

 that 

it will be safe to use afterwards. 

  DO NOT modify the product in any way UNLESS you first obtain written approval from Vestil. Unapproved 

modifications might make the lift unsafe to use and automatically void the Limited Warranty (see p. 25). 

  DO NOT exceed the capacity of the drum handler. The product is labeled with its capacity (see Label 287 in 

“Labeling diagram” on p. 25). 

  Inspect the product as directed in “Inspections and Maintenance” on p. 21-22. ONLY use the drum handler if it is in 

normal condition. If repairs are necessary, only install manufacturer-approved replacement parts. 

  DO NOT change the setting of the pressure relief valve. 

  ALWAYS carefully watch the drum handler and drum during use.  

  DO NOT use this device UNLESS all product labels (see “Labeling Diagram”) are readable and undamaged AND all 

machine guards are in place. 

  DO NOT ride on the drum handler or use it to move people. 

  ALWAYS lower the carriage until the drum is entirely supported by the ground before leaving the drum handler. 

  If part of the hydraulic system is damaged, AVOID contact with pressurized oil. High pressure oil easily punctures 

skin which can cause injury, gangrene, or death. 

  Unload the drum handler before performing any service work on it.  

  The unit should always be labeled as shown in the Labeling Diagram on p. 24. Replace all labels that are damaged, 

missing, or not easily readable. 

  DO NOT use the drum handler if it cannot firmly and securely clamp the lip of the drum.  

  Only use this product on compacted, improved surfaces.  

 

 Proper use, maintenance, and storage are essential for this product to function properly. 

o

  Always use this product in accordance with the instructions in this manual.  

o

  Relieve hydraulic pressure whenever the unit is not in use by fully lowering the carriage. 

o

  Keep the product clean & dry. Lubricate moving parts at least once per month. 

o

 

ONLY use manufacturer-approved replacement parts. Vestil is not responsible for issues or malfunctions that result 

from the use of unapproved replacement parts.

 

o

  DCR-880-H and DCR-880-H-HP: Do not use brake fluid or jack oils in the hydraulic system.  If oil is needed, use an 

anti-wear hydraulic oil with a viscosity grade of 150 SUS at 100°F, (ISO 32 cSt @ 40°C), or Dexron transmission fluid. 

o

  Contact the manufacturer for MSDS information 

 

Содержание DCR-880 Series

Страница 1: ...ards of improper use 2 DCR 880 M exploded parts diagram bill of materials and specifications 3 4 DCR 880 H exploded parts diagram bill of materials and specifications 5 6 DCR 880 H HP exploded parts d...

Страница 2: ...anty see p 25 DO NOT exceed the capacity of the drum handler The product is labeled with its capacity see Label 287 in Labeling diagram on p 25 Inspect the product as directed in Inspections and Maint...

Страница 3: ...rev 6 7 2018 DCR 880 MANUAL Copyright 2018 Vestil Manufacturing Corp Page 3 of 25 DCR 880 M exploded parts drawing bill of materials on following page...

Страница 4: ...2 2 12 11209 Bolt 1 2 13x1 1 2 HHCS ASTM A307 grade A zinc plated 2 33 65078 Extended prong cotter pin zinc finish 1 8 x 1 1 2 3 13 40 525 001 Weldment handle 1 34 21 112 003 Pin 1 2 13x1 1 2 retainin...

Страница 5: ...rev 6 7 2018 DCR 880 MANUAL Copyright 2018 Vestil Manufacturing Corp Page 5 of 25 DCR 880 H exploded parts drawing bill of materials on following page...

Страница 6: ...plug 4 13 33011 Flat washer USS plain finish 1 2 2 36 21 112 003 Pin 1 2 13x1 1 2 retaining clevis 2 14 37030 Nylon insert lock nut 1 2 13 2 37 65078 Extended prong cotter pin zinc finish 1 8 x 11 2 3...

Страница 7: ...rev 6 7 2018 DCR 880 MANUAL Copyright 2018 Vestil Manufacturing Corp Page 7 of 25 DCR 880 H HP exploded parts drawing bill of materials on following page...

Страница 8: ...3 37039 Nylock nut zinc plated 3 4 10 4 36 28 112 031 Clevis pin 3 4 x 4 1 2 2 14 33011 Flat washer USS plain finish 1 2 2 37 65078 Extended prong cotter pin zinc finish 1 8 x 1 1 2 3 15 37030 Nylon i...

Страница 9: ...rev 6 7 2018 DCR 880 MANUAL Copyright 2018 Vestil Manufacturing Corp Page 9 of 25 DCR 880 H DC exploded parts drawing bill of materials on following page...

Страница 10: ...30 Nylon insert lock nut 1 2 13 36 36106 Hex nut grade A zinc plated 3 8 16 14 11209 Bolt 1 2 13x1 1 2 HHCS ASTM A307 grade A zinc plated 37 33008 Flat washer low carbon USS zinc plated 3 8 15 40 525...

Страница 11: ...rev 6 7 2018 DCR 880 MANUAL Copyright 2018 Vestil Manufacturing Corp Page 11 of 25 DCR 880 H HP DC exploded parts drawing bill of materials on following page...

Страница 12: ...grade A zinc plated 3 8 16 2 13 37039 Nylock nut zinc plated 3 4 10 4 36 28 112 031 Clevis pin 3 4 x 4 1 2 2 14 33011 Flat washer USS plain finish 1 2 2 37 65078 Extended prong cotter pin zinc finish...

Страница 13: ...lock washer 3 8 flat washer 2 2 2 12 99 135 011 4 12VDC motor w tang dr 1 13 15 022 004 12V start solenoid relay 1 14 HS64 Worm gear hose clamp 1 15 BG 12V Battery gauge 1 16 ZB2BZ009 Base contact bl...

Страница 14: ...scription Qty 31 568 015 BN70 O ring 1 32 568 011 BN70 O ring 1 33 99 153 058 Valve cartridge normally closed 1 34 99 034 010 Coil with weather tite plug 1 35 99 153 006 Valve pressure relief 1 36 568...

Страница 15: ...rev 6 7 2018 DCR 880 MANUAL Copyright 2018 Vestil Manufacturing Corp Page 15 of 25 12VDC modular power unit layout part 2 of 2 12VDC modular power unit layout part 1 of 2...

Страница 16: ...until the carriage rises to the necessary elevation 2 To lower the carriage Press the direction selector down Then move the jack handle up and down until the carriage reaches the desired height DCR 88...

Страница 17: ...the carriage to bring the rim gripper into contact with the rim of the drum 1 DCR 880 M Use the jack to position the carriage Be sure that the direction selector is in the UP position 2 DCR 880 H DCR...

Страница 18: ...oot pedal back to the home position and chamber A again fills with oil as the piston rises The pump has two modes of operation 1 Low pressure high volume and 2 High pressure low volume 1 Low Pressure...

Страница 19: ...elease pedal tensioning spring returns the release pedal to the home position which automatically closes the valve Hydraulic circuit diagram DC powered units 01 127 010 Rev C Operation Instructions fo...

Страница 20: ...ng the velocity fuse lower the carriage and remove the drum Then cycle the carriage by raising the carriage all the way up and back down Do this several times to purge air from the system Bleeding air...

Страница 21: ...wer the carriage Include observations about how the unit sounds as the carriage moves how much effort is required to move the jack handle or foot treadle or how the unit responds to pushbutton signals...

Страница 22: ...dge contamination that might be preventing one of the check balls from seating properly 3 Release pedal adjustment a Loosen the release pedal screw retaining nut b Loosen the pedal screw 1 2 to a full...

Страница 23: ...ge Remove the lowering solenoid valve and clean Refer to p 20 l Correct as appropriate See also 2 f h m See 1 b n See 2 e o See 2 j 4 Motor labors or is extremely hot p Battery voltage too low q Oil s...

Страница 24: ...it should be labeled at all times as shown in the diagram below Replace any label that is damaged and or not easily readable Numbers below label images in the diagram correspond to the identification...

Страница 25: ...warranty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under norm...

Отзывы: