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TABLE OF CONTENTS

 

REV. 11/12/2021 

   DCR-205 MANUAL 

TABLE OF CONTENTS

                              

Copyright 2021 Vestil Manufacturing 

                   Page 2 of 13 

 

SIGNAL WORDS  

 

This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable 

seriousness of those injuries, if the product is misused in the ways described. Other signal words call 

attention to uses of the product likely cause property damage. The following are signal words used in this 

manual and their definitions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SAFETY INSTRUCTIONS 

Vestil strives to identify all hazards associated with the use of our products. However, material handling 

is dangerous and no manual can address every risk. The most effective way to avoid injury is for the end-

user to exercise sound judgment whenever using this product.

 

 

     WARNING

 

If this product is used improperly or carelessly, the operator and/or bystanders might sustain serious 

personal injuries or even be killed.  ALWAYS use the product properly: 

 

Failure to read and understand the entire manual before assembling, installing, using or servicing the 

product is a misuse

 

of the product

. Read the manual to refresh your understanding of proper use and 

maintenance procedures. 

 

DO NOT exceed the maximum rated load. See Label 1153 on product; also shown i

LABELING 

DIAGRAM

 on p. 12. 

 

Mark your forklift truck to identify the drum carrier attachment and show the approximate weight of 

the truck and attachment combination at maximum elevation with load laterally centered. Capacity, 

operation, and maintenance instruction plates, tags, or decals must be changed accordingly. 

 

DO NOT use the DCR until you read and understand the entire manual.  Review the manual as 

frequently as necessary to refresh your understanding of recommended use or maintenance 

procedures.  Maintenance personnel should also read the manual before maintaining or servicing the 

drum carrier. 

 

DO NOT use the carrier unless you are trained to use it. 

 

Inspect the drum carrier as instructed in th

INSPECTIONS & MAINTENANCE

 on p. 11-12. DO NOT use 

the device unless it is in satisfactory condition.  If you observe any structural damage (for example, 

significant damage to either or both fork pockets, the safety chain, or the drum-gripping mechanism), 

tag the unit “Out of Service” and report the damage to maintenance personnel. DO NOT use the carrier 

until it is restored to normal condition.  

 

DO NOT allow people to ride or play on the drum carrier. 

 

ONLY use the DCR to lift and transport drums.  ALWAYS  confirm  that the drum is securely gripped 

before driving the drum to a new location. 

 

DO NOT leave an elevated drum unattended. Lower the drum to the ground; then disconnect the 

drum cradle. Back the forklift away from the drum until the drum and drum carrier are completely free 

of each other. 

 

DO NOT use the DCR if the drum cradle assembly or the cradle closure is damaged or broken.  ONLY 

use the carrier if the cradle and closure function properly.  

 

DO NOT attempt to resolve any problems with this product unless you are 

certain

 that it will be safe to 

use afterwards. 

 

DO NOT modify the carrier  in any way. 

Unauthorized modifications automatically void the 

LIMITED 

WARRANTY

 (see p. 13) and might make the product unsafe to use

 

 

DANGER

 

Identifies a hazardous situation which, if not avoided, WILL  result in DEATH or 

SERIOUS INJURY.  Use of this signal word is limited to the most extreme situations

.

 

 

 

WARNING

 

Identifies a hazardous situation which, if not avoided, COULD result in DEATH or 

SERIOUS INJURY.

 

 

 

CAUTION

 

Indicates a hazardous situation which, if not avoided, COULD result in MINOR or 

MODERATE injury.

 

 

 

NOTICE

 

Identifies practices likely to result in product/property damage, such as 

operation that might damage the product

.

 

 

Содержание DCR-205-12-DC

Страница 1: ...ries call our Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at https www vestil com page parts request php Electronic copies of Instruction Manuals Additional copies of this instruction manual may be downloaded from https www vestil com page manuals php VESTIL MANUFACTURING CORP 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 6...

Страница 2: ...nance procedures Maintenance personnel should also read the manual before maintaining or servicing the drum carrier DO NOT use the carrier unless you are trained to use it Inspect the drum carrier as instructed in the INSPECTIONS MAINTENANCE on p 11 12 DO NOT use the device unless it is in satisfactory condition If you observe any structural damage for example significant damage to either or both ...

Страница 3: ...and keep it with your copy of this manual The following is an exemplar specifications document for model DCR 205 8 DC NATIONAL STANDARDS US OSHA Rule 1910 178 29 CFR 1910 178 the Rule classifies this device as a front end attachment whenever it is mounted on a lift truck The Rule incorporates American National Standard ANSI ITSDF B56 1 the Standard The Standard is published by the Industrial Truck...

Страница 4: ... 4 LG 4 2 99 160 097 FINAL ASS Y MOD POWER UNIT DC XXE 1 9 36110 HEX NUT Z PLATED GRADE A Ø 1 2 13 4 3 09 024 018 GUARD MOTOR SHROUD FORMED 1 10 11005 BOLT GRADE A Ø1 4 20 UNC x 1 LG HHCS 2 Z PLATED 8 4 09 524 003 WELDMENT GUARD MOTOR SHROUD 1 11 33004 FLAT WASHER USS ZINC PLATED Ø1 4 6 5 21 641 005 MOTOR WITH GEARBOX SHAFT KEY STOCK 1 12 11001 HEX BOLT GRADE A ZINC PLATED 1 4 20 X 1 2 2 6 09 516 ...

Страница 5: ... 205 I 7 Pin 1 25 DCR 205 I 25 Key 1 43 DCR 205 I 43 Chain double roller 1 8 DCR 205 I 8 Plate ratchet 1 26 DCR 205 I 26 Key 1 44 DCR 205 I 44 Bushing 1 9 DCR 205 I 9 Spring 1 27 DCR 205 I 27 Alignment ring 1 45 DCR 205 I 45 Bushing 1 10 DCR 205 I 10 Double ended bolt 1 28 DCR 205 I 28 Bushing 2 46 DCR 205 I 46 Double big chain wheel 1 11 DCR 205 I 11 Nut 2 29 DCR 205 I 29 Chain rack 1 47 DCR 205 ...

Страница 6: ...ted GRADE A Ø1 2 13 x 1 1 4 LG 4 2 99 160 097 FINAL ASS Y MOD POWER UNIT DC XXE 1 9 36110 HEX NUT Z PLATED GRADE A Ø 1 2 13 4 3 09 024 018 GUARD MOTOR SHROUD FORMED 1 10 11005 BOLT GRADE A Ø1 4 20 UNC x 1 LG HHCS 2 Z PLATED 8 4 09 524 003 WELDMENT GUARD MOTOR SHROUD 1 11 33004 FLAT WASHER USS ZINC PLATED Ø1 4 6 5 21 641 005 MOTOR WITH GEARBOX SHAFT KEY STOCK 1 12 11001 HEX BOLT GRADE A ZINC PLATED...

Страница 7: ...I 25 Key 1 43 DCR 205 I 43 Chain double roller 1 8 DCR 205 I 8 Plate ratchet 1 26 DCR 205 I 26 Key 1 44 DCR 205 I 44 Bushing 1 9 DCR 205 I 9 Spring 1 27 DCR 205 I 27 Alignment ring 1 45 DCR 205 I 45 Bushing 1 10 DCR 205 I 10 Double ended bolt 1 28 DCR 205 I 28 Bushing 2 46 DCR 205 I 46 Double big chain wheel 1 11 DCR 205 I 11 Nut 2 29 DCR 205 I 29 Chain rack 1 47 DCR 205 I 47 Double small chain wh...

Страница 8: ...ADE A ZINC FINISH 3 8 16 X 8 1 12 25539 SSS CP UTILITY GRADE 3 8 16 UNC x 1 2 LG 4 4 37024 NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 13 13068 HHCS 5 Z PLATED 5 16 18 x 3 3 4 2 5 09 514 170 WELDMENT DRUM CRADLE 1 14 36104 HEX NUT GRADE A ZINC PLATED 5 16 18 2 6 09 542 007 SUB ASSEMBLY CHAIN WHEEL 1 15 25326 SOCKET SET SCREW BLACK OXIDE 1 4 20 X 1 4 2 7 16 145 018 2 x 36 STRAP WITH RATCHET ...

Страница 9: ...nd solidly pinch a chain link between the end of the handle and the stud The chain should be taut no slack against the side of the drum DCR 205 20 Hook the ratchet straps to the hook bolts Move the ratchet handles back and forth to tighten the straps against the side of the drum Step 5 Remove the chain from the storage compartment Place the end of the chain in the forklift cabin where it is easily...

Страница 10: ...ntroller to rotate the top of the drum forward away from the forklift When the drum is empty rotate it back to the upright position by pressing the lower button on the handheld controller Step 8 Move the drum to its offloading location with the drum elevated only as high as necessary Lower the forks to set the drum on the ground Disengage the drum by opening the clamp Lift the latch so that the la...

Страница 11: ...mponents 1 Carriage strap chain and snap hook Confirm that the latch of the snap hook automatically closes Examine the strap for cuts tears and areas of significant wear Examine the snap hook at the free end of the strap It must not be bent or cracked or twisted 2 Labels all labels must be easily readable and be located where indicated in the LABELING DIAGRAM on p 12 If a label is unreadable or mi...

Страница 12: ...ake the device unsafe to use and automatically void the LIMITED WARRANTY Step 5 Make a dated record of all repairs adjustments and or replacements LABELING DIAGRAM Label content and location are subject to change Your product might not be labeled exactly as shown Compare this diagram to your RECORD OF SATISFACTORY CONDITION Replace all labels that are damaged missing or not easily readable e g fad...

Страница 13: ...raulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 90 days For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the p...

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