Vestil DCR-205-12-DC Скачать руководство пользователя страница 12

TABLE OF CONTENTS

 

REV. 11/12/2021 

   DCR-205 MANUAL 

TABLE OF CONTENTS

                              

Copyright 2021 Vestil Manufacturing 

                   Page 12 of 13 

Step 3:

  Conduct a “Periodic” inspection.  If deformity, corrosion, rusting, or excessive wear of structural 

members is found, permanently remove the unit from service. 

 

Step 4:

 Perform all necessary adjustments, replacements and/or repairs but DO NOT modify the carrier. DO 

NOT use the unit if adjustments and/or repairs are incomplete!  

  An “adjustment” is a simple correction that restores  the  unit  to  satisfactory  condition, such as 

tightening loose fasteners, or removing dirt or other debris from the surface. “Repair” refers to removing 

worn parts and installing manufacturer-approved replacement parts. 

  A “modification” is a change that alters the drum carrier from satisfactory condition, like bending the 

structural members or removing a part or several parts.  NEVER  modify the unit  without the express, 

written approval of Vestil.  Modifications might make the device unsafe to use and 

automatically

 void 

th

LIMITED WARRANTY

. 

 

Step 5:

  Make a dated record of all repairs, adjustments and/or replacements. 

 

 

 

LABELING DIAGRAM 

Label content and location are subject to change.  Your product might not be labeled exactly  as 

shown. Compare this diagram to your 

RECORD OF SATISFACTORY CONDITION

. Replace all labels that are 

damaged, missing, or not easily readable (e.g. faded). Order replacement labels by contacting the 

TECHNICAL SERVICE AND REPLACEMENT PARTS DEPARTMENT

 

online at 

http://www.vestilmfg.com/parts_info.htm

. Alternatively, you may request replacement parts and/or 

service by calling (260) 665-7586 and asking the operator to connect you to th

PARTS DEPARTMENT

. 

 

 

 

 

 

A:

 Label 218: Fasten safety chain to carriage 

(on frame crossbar close to safety chain) 

 

 

C:

 Label 1153: Model, serial no. capacity 

(apply to frame crossbar) 

 

 

E:

 Label 220: Keep clear when in use 

(on drivetrain guard) 

 

B:

 Label 232: Transport barrel in vertical position 

(on fork pocket near chain cup) 

 

D:

 Label 1049: OSHA requirements 

(On fork pocket near chain cup) 

 

NOTE:

 Labeling 

diagram for modular 

power unit of DC-

powered units 

provided in MPU-DC 

GEN2 owner 

manual. 

Содержание DCR-205-12-DC

Страница 1: ...ries call our Technical Service and Parts Department at 260 665 7586 The department can also be contacted online at https www vestil com page parts request php Electronic copies of Instruction Manuals Additional copies of this instruction manual may be downloaded from https www vestil com page manuals php VESTIL MANUFACTURING CORP 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 6...

Страница 2: ...nance procedures Maintenance personnel should also read the manual before maintaining or servicing the drum carrier DO NOT use the carrier unless you are trained to use it Inspect the drum carrier as instructed in the INSPECTIONS MAINTENANCE on p 11 12 DO NOT use the device unless it is in satisfactory condition If you observe any structural damage for example significant damage to either or both ...

Страница 3: ...and keep it with your copy of this manual The following is an exemplar specifications document for model DCR 205 8 DC NATIONAL STANDARDS US OSHA Rule 1910 178 29 CFR 1910 178 the Rule classifies this device as a front end attachment whenever it is mounted on a lift truck The Rule incorporates American National Standard ANSI ITSDF B56 1 the Standard The Standard is published by the Industrial Truck...

Страница 4: ... 4 LG 4 2 99 160 097 FINAL ASS Y MOD POWER UNIT DC XXE 1 9 36110 HEX NUT Z PLATED GRADE A Ø 1 2 13 4 3 09 024 018 GUARD MOTOR SHROUD FORMED 1 10 11005 BOLT GRADE A Ø1 4 20 UNC x 1 LG HHCS 2 Z PLATED 8 4 09 524 003 WELDMENT GUARD MOTOR SHROUD 1 11 33004 FLAT WASHER USS ZINC PLATED Ø1 4 6 5 21 641 005 MOTOR WITH GEARBOX SHAFT KEY STOCK 1 12 11001 HEX BOLT GRADE A ZINC PLATED 1 4 20 X 1 2 2 6 09 516 ...

Страница 5: ... 205 I 7 Pin 1 25 DCR 205 I 25 Key 1 43 DCR 205 I 43 Chain double roller 1 8 DCR 205 I 8 Plate ratchet 1 26 DCR 205 I 26 Key 1 44 DCR 205 I 44 Bushing 1 9 DCR 205 I 9 Spring 1 27 DCR 205 I 27 Alignment ring 1 45 DCR 205 I 45 Bushing 1 10 DCR 205 I 10 Double ended bolt 1 28 DCR 205 I 28 Bushing 2 46 DCR 205 I 46 Double big chain wheel 1 11 DCR 205 I 11 Nut 2 29 DCR 205 I 29 Chain rack 1 47 DCR 205 ...

Страница 6: ...ted GRADE A Ø1 2 13 x 1 1 4 LG 4 2 99 160 097 FINAL ASS Y MOD POWER UNIT DC XXE 1 9 36110 HEX NUT Z PLATED GRADE A Ø 1 2 13 4 3 09 024 018 GUARD MOTOR SHROUD FORMED 1 10 11005 BOLT GRADE A Ø1 4 20 UNC x 1 LG HHCS 2 Z PLATED 8 4 09 524 003 WELDMENT GUARD MOTOR SHROUD 1 11 33004 FLAT WASHER USS ZINC PLATED Ø1 4 6 5 21 641 005 MOTOR WITH GEARBOX SHAFT KEY STOCK 1 12 11001 HEX BOLT GRADE A ZINC PLATED...

Страница 7: ...I 25 Key 1 43 DCR 205 I 43 Chain double roller 1 8 DCR 205 I 8 Plate ratchet 1 26 DCR 205 I 26 Key 1 44 DCR 205 I 44 Bushing 1 9 DCR 205 I 9 Spring 1 27 DCR 205 I 27 Alignment ring 1 45 DCR 205 I 45 Bushing 1 10 DCR 205 I 10 Double ended bolt 1 28 DCR 205 I 28 Bushing 2 46 DCR 205 I 46 Double big chain wheel 1 11 DCR 205 I 11 Nut 2 29 DCR 205 I 29 Chain rack 1 47 DCR 205 I 47 Double small chain wh...

Страница 8: ...ADE A ZINC FINISH 3 8 16 X 8 1 12 25539 SSS CP UTILITY GRADE 3 8 16 UNC x 1 2 LG 4 4 37024 NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 1 13 13068 HHCS 5 Z PLATED 5 16 18 x 3 3 4 2 5 09 514 170 WELDMENT DRUM CRADLE 1 14 36104 HEX NUT GRADE A ZINC PLATED 5 16 18 2 6 09 542 007 SUB ASSEMBLY CHAIN WHEEL 1 15 25326 SOCKET SET SCREW BLACK OXIDE 1 4 20 X 1 4 2 7 16 145 018 2 x 36 STRAP WITH RATCHET ...

Страница 9: ...nd solidly pinch a chain link between the end of the handle and the stud The chain should be taut no slack against the side of the drum DCR 205 20 Hook the ratchet straps to the hook bolts Move the ratchet handles back and forth to tighten the straps against the side of the drum Step 5 Remove the chain from the storage compartment Place the end of the chain in the forklift cabin where it is easily...

Страница 10: ...ntroller to rotate the top of the drum forward away from the forklift When the drum is empty rotate it back to the upright position by pressing the lower button on the handheld controller Step 8 Move the drum to its offloading location with the drum elevated only as high as necessary Lower the forks to set the drum on the ground Disengage the drum by opening the clamp Lift the latch so that the la...

Страница 11: ...mponents 1 Carriage strap chain and snap hook Confirm that the latch of the snap hook automatically closes Examine the strap for cuts tears and areas of significant wear Examine the snap hook at the free end of the strap It must not be bent or cracked or twisted 2 Labels all labels must be easily readable and be located where indicated in the LABELING DIAGRAM on p 12 If a label is unreadable or mi...

Страница 12: ...ake the device unsafe to use and automatically void the LIMITED WARRANTY Step 5 Make a dated record of all repairs adjustments and or replacements LABELING DIAGRAM Label content and location are subject to change Your product might not be labeled exactly as shown Compare this diagram to your RECORD OF SATISFACTORY CONDITION Replace all labels that are damaged missing or not easily readable e g fad...

Страница 13: ...raulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 90 days For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the p...

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