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rev. 11/1/2016 

  CB-PMPS, manual.doc 

Copyright 2016 Vestil Manufacturing Corp.                                                                                     Page 2 of 23          

 

Hazard identification with signal words 

 

This manual uses SIGNAL WORDS to identify dangers that might arise during use the probable seriousness of 

those injuries, if the product is misused in the ways described. Other signal words call attention to uses of the 
product likely cause property damage. Signal words used in this manual appear below along with their definitions. 

 

   

 

 

Identifies a hazardous situation which, if not avoided, WILL result in DEATH or 
SERIOUS INJURY.  Use of this signal word is limited to the most extreme 
situations. 

 

 

Identifies a hazardous situation which, if not avoided, COULD result in DEATH or 
SERIOUS INJURY. 

 

 

Indicates a hazardous situation which, if not avoided, COULD result in MINOR or 
MODERATE injury. 

 

                              Identifies  practices  likely  to  result  in  product/property  damage,  such  as  operation  that 

might damage the product.

 

 

 

 

Each person who assembles, installs, uses, or maintains this product should read the entire manual 

and fully 

understand the directions in advance. If after reading the manual you do not understand an instruction, ask 
your supervisor or employer for clarification, because failure to adhere to the directions in this manual 
might result in serious personal injury.

  

 

 

Safe use recommendations: 

Vestil diligently strives to identify foreseeable hazards associated with the use of its products. However, material 

handling is inherently dangerous and no manual can address every conceivable risk. The end-user ultimately is 
responsible for exercising sound judgment at all times. 

 

 Improper or careless use of this product might result in serious personal injuries or even death. 

 

Read and understand the entire manual before assembling, installing, using or servicing the product

.

 

  Read the manual to refresh your understanding of proper use and maintenance procedures. 

  DO NOT modify the product in any way UNLESS you first obtain written approval from Vestil. Unauthorized 

modifications might make the lift unsafe to use and automatically void the Limited Warranty (see p. 23). 

  DO NOT exceed the maximum rated load (see “Specifications” table on p. 3; Label 287 on product). 

  Inspect the product before each use according to the instructions on p. 21. 

 

A. DO NOT use this product if the inspection reveals structural damage. Examples of structural damage include, 

but are not limited to, the following: 1) Cracked, broken or deformed load-bearing members (forks, fork 
carriage, mast, wheels, and frame); 2) cracked welds; 3) corrosion or severe wear; 4) damaged, e.g. leaking, 
hydraulic system (cylinder, hoses, reservoir, etc.). Remove the product from service if it fails any part of the 
inspection. DO NOT use the product until it is fully restored to normal condition. In the event that part of the 
hydraulic system is damaged, AVOID contact with pressurized hydraulic oil (leaking from a ruptured hose, for 
instance). High pressure oil easily punctures skin which can cause injury such as gangrene. 

 

B. DO NOT use the product if any unusual noise or movement is observed. If a malfunction occurs, remove the 

unit from service and notify your supervisor & maintenance personnel about the issue. 

 

 C. ONLY use manufacturer-approved replacement parts. 

  DO NOT change the setting of the pressure relief valve. 

  Whenever using this product, carefully watch the lifter and the load.  

  DO NOT use this device UNLESS all product labels (see “Labeling Diagram” on p. 22) are readable and undamaged 

AND all machine guards (i.e. the expanded metal mast guard and formed wheel guards) are in place. 

  This product is NOT a personnel lift. DO NOT use the pallet handler to lift people. 

  DO NOT walk or stand beneath the forks at any time. 

  DO NOT leave the pallet handler unattended while it is loaded. ALWAYS fully lower the forks and engage the floor 

lock before leaving the pallet handler unattended. 

  ONLY transport loads with the forks no higher than is necessary to fully support the load and avoid obstacles. 

  To pick up a pallet with this lifter, insert the forks into the fork pockets of the selected pallet until it firmly contacts the 

upright portion of both forks (i.e. the “heels”). 

  DO NOT continue to push the “UP” button on the controller if the forks do not rise. Remove the unit from service and 

report the problem to maintenance personnel. 

 

 

 

 

 

 
 
 

 

 

 
 
 
 
 

 

 
 
 
 

 
 

 

 

 

 

Содержание CB-PMPS Series

Страница 1: ...om Table of Contents Hazard identification with signal words 2 Safe Use Recommendations 2 Product specifications by model 3 Diagram of Hydraulic System 3 FIG 1 CB PMPS 6 50 exploded parts diagram part...

Страница 2: ...matically void the Limited Warranty see p 23 DO NOT exceed the maximum rated load see Specifications table on p 3 Label 287 on product Inspect the product before each use according to the instructions...

Страница 3: ...0 cm x 91 cm 91 in 231 cm 73 in 187 cm 3 in to 50 in 7 6 cm x 127 cm 2 033 lb 923 8 kg CB PMPS 10 50 1000 lb 455 kg 4 in x 36 in 10 cm x 91 cm 91 in 231 cm 73 in 187 cm 3 in to 50 in 7 6 cm x 127 cm 2...

Страница 4: ...zinc plated bolt 2 5 16 132 227 Caster 8 3 FWB NTP 2 17 37030 1 2in 13 Nylon insert lock nut 2 6 11365 Bolt HHCS 2 zinc plated 3 4 10x3 18 32030 8 18 x 3 4in HWH tek drill tap 2 7 11211 1 2in 13 UNC x...

Страница 5: ...SS zinc plated flat washer 8 5 16 132 173 Caster wheel PH 8 3 2 17 11105 3 8in 16 x 1in HHCS 2 zinc plated bolt 4 6 37039 3 4in 10 zinc plated Nylock nut 2 18 36106 3 8in 16 zinc plated hex nut 4 7 33...

Страница 6: ...16 zinc plated hex nut 4 5 37039 3 8in 10 zinc plated Nylock nut 2 17 16 001 190 FL ADJ 810 adjustable floor lock 1 6 33012 1 2in USS zinc plated flat washer 1 18 15 514 112 Weldment frame 1 7 33625 1...

Страница 7: ...c plated bolt 4 5 37039 3 8in 10 zinc plated Nylock nut 2 17 36106 3 8in 16 zinc plated hex nut 4 6 33012 1 2in USS zinc plated flat washer 1 18 16 001 190 FL ADJ 810 adjustable floor lock 1 7 33625 1...

Страница 8: ...Manufacturing Corp Page 8 of 23 FIG 5 115VAC Modular power unit electrical circuit diagram FIG 6 12VDC Modular power unit electrical circuit diagram Disconnect power before working on the power unit D...

Страница 9: ...ng Corp Page 9 of 23 FIG 7 3 Phase AC Modular Power Unit Diagram Disconnect power before working on the power unit Drawing no 99 124 032 FIG 7 Single Phase 208 230VAC Modular Power Unit Diagram Drawin...

Страница 10: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 10 of 23 FIG 9A 12VDC Modular Power Unit Layout part 1 of 2 Drawing no 99133001 rev A...

Страница 11: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 11 of 23 FIG 9B 12VDC Modular Power Unit Layout part 2 of 2 Drawing no 99133002 rev A...

Страница 12: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 12 of 23 FIG 10 AC Modular Power Unit Layout Drawing no 99133003 rev A...

Страница 13: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 13 of 23 FIG 11A DC Modular Power Unit Exploded Parts Diagram...

Страница 14: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 14 of 23 FIG 11B DC Modular Power Unit Exploded Parts Diagram...

Страница 15: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 15 of 23 FIG 12A AC Modular Power Unit Exploded Parts Diagram...

Страница 16: ...rev 11 1 2016 CB PMPS manual doc Copyright 2016 Vestil Manufacturing Corp Page 16 of 23 FIG 12B AC Modular Power Unit Exploded Parts Diagram...

Страница 17: ...To raise the forks press the UP button on the pushbutton controller This starts the electric motor which turns the hydraulic pump and oil from the reservoir then flows through the suction filter and...

Страница 18: ...y voltage Check light b All chassis connections to negative post of battery not made well a Recharge battery b Check and tighten or clean connections if necessary 2 Unit does not raise but motor is ru...

Страница 19: ...owly aa Lowering solenoid valve may be incorrectly wired or is stuck open bb Check valve may be stuck open cc Check for leaking hoses fittings pipes dd Cylinder packings may be worn or damaged aa See...

Страница 20: ...harger to a damaged extension cord Every DC powered CB PMPS is equipped with an onboard battery charger having a flanged electrical inlet The charger is current limited and will not exceed its rated o...

Страница 21: ...damaged hydraulic hoses electrical wires and cords Repair as necessary 5 Carriage rollers see diagrams on p 4 7 check rollers and retaining hardware for normal condition 6 Forks carriage and mast cyc...

Страница 22: ...imited Warranty and might make the pallet handler unsafe to use Step 5 Make a dated record of the repairs adjustments and or replacements Label Placement Diagram Each unit should be labeled at all tim...

Страница 23: ...y in Angola IN The warranty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts th...

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