background image

6-1

39020-02   08/16

VERSALIFT   VST-39/43/50/55-TN

DAIL

Y

 VISUAL

 INSPECTION

Torque-Seal Mark In Misalignment Condition

Figure 6.2

WELDS

 - Refer to the “Critical Welds” drawing in this

section.  All the welds should be inspected for signs
of  fatigue.    Rust  and  hairline  cracks  on  a  weld
indicate weld fatigue.

HYDRAULIC  LINES

  -  Hydraulic  lines  should  be

inspected for loose connections and frayed jackets.
Carefully examine the hoses, especially any portion
of hose subject to flexing and particularly the hoses
at the platform.

OIL LEAKS

 - Oil leaking onto the truck floor or the

ground is sign of an impending problem.  A hydraulic
leak will create a slippery surface which is potentially
hazardous.    Hydraulic  leaks  must  be  repaired  by
qualified  service  personnel  and  the  unit  must  be
cleaned of excess hydraulic oil.  If a hydraulic leak is
not repaired the oil in the reservoir will be depleted
and pump damage may occur.

ELECTRICAL SYSTEM

 - Inspect electrical system

for damaged components.  Check for bare electrical
wires and remove any trash or debris from around
elctrical components.  Repair all damaged wires and
secure any loose electrical components or wires.

VEHICLE  TIRES

  -  Check  tires  for  the  correct

inflation and for damage.  Low pressure or damaged
tires are unsafe while driving the vehicle or operating
the lift.

LOOSE OBJECTS

 - Inspect the booms for loose

objects (tools, spare parts, etc.) that might fall when
the booms are elevated.

HYDRAULIC OIL LEVEL

 - The hydraulic fluid level

can  be  easily  checked  by  monitoring  the  oil  level
through the sight gages.  The two sight gages are
mounted, one several inches above the other, on the
pedestal. The hydraulic oil level should be just above
the bottom of the  top sight gage at full capacity (17
gallons or 64.4 liters)

CONTROLS

 - Operate all the lift controls through

the  full  range  of  motion  to  verify  the  controls  are
functioning properly.

This aerial lift is designed to provide years of reliable
service  with  minimum  maintenance.    A  routine
preventive  maintenance  program  will  assure
extended  aerial  lift  service.    The  operator  is
responsible  for  detecting  maintenance  problems
during the daily visual inspection, reporting the need
for adjustments or repairs, verifying that maintenance
is  performed  at  the  suggested  intervals,  and
determining  if  the  aerial  lift  is  in  a  good,  safe
operating  condition.    The  importance  of  accurate
maintenance records cannot be over emphasized.
In order to judge the condition of the aerial lift, the
operator needs to be familiar with the maintenance
records of the aerial lift.  Refer to the “Maintenance
Checklist”  in  Service  Procedures  Section  of  the
Service Manual for the suggested interval inspection
information.  The actual repair or adjustment must be
done by a qualified aerial lift mechanic.

Every day the equipment must be given a thorough
visual  inspection  to  detect  problems  before  they
become serious.  During this inspection the operator
shall look for anything out of the ordinary that might
indicate a problem.  Particular attention must be paid
to the following items.  The Daily Visual Inspection
Checklist included in this section must be followed.

BOLTS

  -  Critical  fasteners  are  identified  on  the

“Critical Fasteners” drawing in this section.  All major
sections of the 

Versalift

 are bolted together and it is

vital that these bolts remain tight.  Visually inspect all
the  bolts  for  signs  of  relative  movement.      Pay
particular  attention  to  the  load  supporting  bolts
(rotation bearing bolts, pedestal/subframe mounting
bolts,  platform  rotator  bolts).    Critical  bolts  are
Torque-Seal  marked  to  provide  a  quick  means  of
detecting  any  turning.    Do  not  use  the  lift  if  the
Torque-Seal  mark  between  the  bolt  head  and
mounting  surface,  are  not  in  alignment.    Refer  to
Maintenance  and  Inspection  Schedule  in  Service
Procedures  Section  of  the  Service  Manual  for
recommended torque procedures and torque chart
specifications.    Refer  to  Figure  6.1  and  6.2  for
Torque-Seal mark conditions.

Torque-Seal Mark In Acceptable Condition

Figure 6.1

DAILY VISUAL INSPECTION

Содержание VST-39-TN

Страница 1: ... OF TIME MANUFACTURING CO DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH OPERATOR S AND SERVICE MANUALS PROVIDED WITH EACH VERSALIFT MANUAL PART NUMBER 39020 02 SERIAL NUMBER VST 39 43 50 55 TN Time Manufacturing Co reserves the right to improve the design or change specifications at any time without notice 08 16 PLEASE NOTE THEANSIA92 2 STANDAR...

Страница 2: ......

Страница 3: ...e by the original user and which upon examination shall disclose to the Manufacturer s satisfaction to have been originally defective Correction of such defects by repair to or supplying of replacements for defective parts shall constitute fulfillment of all obligations to original user This warranty shall not apply to any of the Manufacturer s products which must be replaced because of normal wea...

Страница 4: ......

Страница 5: ...Considerations 2 7 Specifications Section 3 VST TNGeneralSpecifications 3 1 VST TN Option Specifications 3 2 VST TNDimensional Specifications 3 4 VST TN Vehicle Specifications 3 14 Operation Section 4 Positioning the Versalift for Operation 4 1 Aerial Lift Operations 4 2 Cab Control Operation 4 3 Ground Control Operation 4 4 Lower Control Operation 4 5 Upper Control Operation 4 7 Storing the Aeria...

Страница 6: ......

Страница 7: ...N FOR SUCH PERSONNEL AND IS NOT INTENDED AS A SUBSTITUTE FOR ADEQUATE TRAINING AND EXPERIENCE IN SAFE PROCEDURES FOR THIS TYPE OF EQUIPMENT DANGER READ AND UNDERSTAND THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS AERIAL DEVICE The manual identifies all the controls and their locations and describes how the controls function Routine preventive maintenance is very important in maintaining reliable a...

Страница 8: ...1 2 39020 02 08 16 VERSALIFT VST 39 43 50 55 TN INTRODUCTION Figure 1 1 Model VST 39 43 50 55 TN Nomenclature ...

Страница 9: ...that can be protected against only by the exercise of INTELLIGENCE CARE AND COMMON SENSE It is essential to have COMPETENT CAREFUL PERSONNEL TRAINED in the INTENDED USE SAFE OPERATION MAINTENANCE AND SERVICE of this type of equipment The USER and OPERATOR MUST MAKE DECISIONS on the maintenance use and operation of the Aerial Device with due consideration for the fact that the SAFETY OF THE OPERATO...

Страница 10: ...ion of accidents is greatly dependent upon good judgement and common sense of the operator It is the responsibility of the operator to use the Versalift only when it has been installed and maintained in accordance with the manufacturer s manuals The preventive maintenance program outlined in this manual and the Service manual must be followed It is extremely important for the operator to be thorou...

Страница 11: ...2 3 39020 02 08 16 VERSALIFT VST 39 43 50 55 TN RESPONSIBILITIES SAFETY ...

Страница 12: ...2 4 RESPONSIBILITIES SAFETY 39020 02 08 16 VERSALIFT VST 39 43 50 55 TN ...

Страница 13: ...ctice anticipating accidents and operating hazards Then determine a corrective course of action to respond to the situation This habit will sharpen your safety awareness quicken your reaction time and prevent many accidents THINK SAFETY The following sketches illustrate some of the unsafe situations that might occur during the use or operation of the Versalift Some of these safety problems are ver...

Страница 14: ...ar electrical lines Stow the booms securely before moving the truck Whenever tools or equipment are included with the operator in the platform the combined weight must not exceed the rated load capacity Avoid dropping tools Use a hand line to raise or lower tools to from the platform Stand only on the platform floor Don t climb out of a raised platform onto poles etc ...

Страница 15: ...ke a thorough check of the winch rope for abrasive wear pulled strands cuts and other defects daily 11 Replace the winch rope at the first sign of damage or deterioration Use only non conductive rope of the size and type specified 12 Avoid shock loads A shock load is caused by jerking a line with a load or a sudden change in rope tension from a light load to a heavy load 13 Do not contact energize...

Страница 16: ......

Страница 17: ...within the boom assembly A double acting cylinder with two integral holding valves articulates the outer inner boom assembly A boom support cradle and a boom tie down strap are included LOWER BOOM ASSEMBLY The lower boom assembly includes of a lower boom compensation link and a hydraulic cylinder The rectangular 8 in x 10 in 203 mm x 254 mm steel lower boom is actuated by a double acting cylinder ...

Страница 18: ...0 79 m frame height the the outriggers furnish 122 in 3 1 m of spread 8 in 203 mm of penetration and 18 in 457 mm of ground clearance For a 37 1 4 in 0 95 m frame height the the outriggers furnish 125 3 8 in 3 2 m of spread 8 in 203 mm of penetration and 18 in 457 mm of ground clearance INDEPENDENT OUTRIGGERS Narrow angle modifiedA frame outriggers are shear plate mounted to the frame and are equi...

Страница 19: ...e applied to the jib The winch is hydraulically powered through a self locking worm gear drive and provides line speeds of 7 to 17 ft per minute 2 to 5 m per min Seventy feet 21 m of 1 8 in 3 mm diameter high strength poly rope with a clevis hook is provided The jib pole and winch assemblies can be tilted down to a stowed position or they can be easily removed when not needed AUTO BOOM LATCH The a...

Страница 20: ...n 3 4 m Weight of Lift 3 220 lbs 1460 kg With 58 25 in 1 48 m Tall Pedestal 12 in taller Height to Bottom of Platform 40 ft 5 in 12 3 m Working Height 45 ft 5 in 13 8 m Stowed Travel Height 11 ft 6 in 3 5 m Weight of Lift 3 240 lbs 1470 kg With 64 25 in 1 63 m Tall Pedestal 18 in taller Height to Bottom of Platform 40 ft 11 in 12 5 m Working Height 45 ft 11 in 14 0 m Stowed Travel Height 12 ft 3 7...

Страница 21: ...n 3 4 m Weight of Lift 3 320 lbs 1505 kg With 58 25 in 1 48 m Tall Pedestal 12 in taller Height to Bottom of Platform 44 ft 5 in 13 5 m Working Height 49 ft 5 in 15 1 m Stowed Travel Height 11 ft 6 in 3 5 m Weight of Lift 3 340 lbs 1515 kg With 64 25 in 1 63 m Tall Pedestal 18 in taller Height to Bottom of Platform 44 ft 11 in 13 7 m Working Height 49 ft 11 in 15 2 m Stowed Travel Height 12 ft 3 7...

Страница 22: ...0 in 3 4 m Weight of Lift 3 600 lbs 1630 kg With 58 25 in 1 48 m Tall Pedestal 6 in taller Height to Bottom of Platform 50 ft 5 in 15 4 m Working Height 55 ft 5 in 16 9 m Stowed Travel Height 11 ft 6 in 3 5 m Weight of Lift 3 620 lbs 1640 kg With 64 25 in 1 63 m Tall Pedestal 12 in taller Height to Bottom of Platform 50 ft 11 in 15 5 m Working Height 55 ft 11 in 17 0 m Stowed Travel Height 12 ft 3...

Страница 23: ...t 0 in 3 4 m Weight of Lift 3 780 lbs 1715 kg With 58 25 in 1 48 m Tall Pedestal standard Height to Bottom of Platform 54 ft 7 in 16 6 m Working Height 59 ft 7 in 18 2 m Stowed Travel Height 11 ft 6 in 3 5 m Weight of Lift 3 800 lbs 1725 kg With 64 25 in 1 63 m Tall Pedestal 6 in taller Height to Bottom of Platform 55 ft 1 in 16 8 m Working Height 60 ft 1 in 18 3 m Stowed Travel Height 12 ft 3 7 m...

Страница 24: ...3 8 39020 02 08 16 VERSALIFT VST 39 43 50 55 TN SPECIFICATIONS ...

Страница 25: ...3 9 39020 02 08 16 VERSALIFT VST 39 43 50 55 TN SPECIFICATIONS ...

Страница 26: ...3 10 39020 02 08 16 VERSALIFT VST 39 43 50 55 TN SPECIFICATIONS ...

Страница 27: ...3 11 39020 02 08 16 VERSALIFT VST 39 43 50 55 TN SPECIFICATIONS ...

Страница 28: ...3 12 39020 02 08 16 VERSALIFT VST 39 43 50 55 TN SPECIFICATIONS ...

Страница 29: ...3 13 39020 02 08 16 VERSALIFT VST 39 43 50 55 TN SPECIFICATIONS ...

Страница 30: ...s 7940 kg GAWR Front 7 000 lbs 3175 kg GAWR Rear 13 500 lbs 6120 kg Approximate Curb Weight for Stability 13 500 lbs 6120 kg With Torsion Bar s 500 lbs Platform Capacity Cab to Rear Axle Dimension 84 in 2 14 m Frame Resisting Bending Moment 530 000 in lbs 60 000 N m GVWR 30 000 lbs 13 610 kg GAWR Front 10 000 lbs 4540 kg GAWR Rear 20 000 lbs 9070 kg Approximate Curb Weight for Stability TBD NOTES ...

Страница 31: ...utriggers behind Cab 500 lbs Platform Capacity Cab to Rear Axle Dimension 102 in 2 6 m Frame Resisting Bending Moment 580 000 in lbs 66 000 N m GVWR 24 000 lbs 10 890 kg GAWR Front 9 000 lbs 4080 kg GAWR Rear 16 000 lbs 7260 kg Approximate Curb Weight for Stability 16 000 lbs 7260 kg NOTES 1 Actual GVWR and GAWR s should be based on the weight and location of the chassis body lift ballast if requi...

Страница 32: ...3 16 39020 02 08 16 VERSALIFT VST 39 43 50 55 TN SPECIFICATIONS ...

Страница 33: ...3 17 39020 02 08 16 VERSALIFT VST 39 43 50 55 TN SPECIFICATIONS ...

Страница 34: ......

Страница 35: ...nits with outriggers aerial device OPERATION must be leveled within 2 of horizontal prior to operation Refer to slope indicators provided on the chassis to show whether the aerial device is positioned within limits permitted Slope reduces the vehicle s stability and places additional stress on the lift and components Maintaining the correct tire pressure and engaging the outriggers if so equipped ...

Страница 36: ...de outrigger is lowered If one or both outriggers of a pair are not fully extended the outrigger spread is reduced A Frame outriggers only This reduces the stability of the aerial lift For example when an outrigger rests on a curb the outrigger spread is reduced The stability of the truck depends on the unit s gross weight firmness and slope of the ground weight in theplatform tirepressure andoutr...

Страница 37: ...T IN DEATH OR SERIOUS INJURY IN THE EVENT OF A FALL FROM THE PLATFORM Before operating the lift the operator should study Upper Control Operation in this section Operating Where Electrical Hazards Are Present It is imperative that the operator understand the dangers associated with operating near electrical hazards Due to the nature of the work operators others in the platform and the ground crew ...

Страница 38: ...ft ground controls may include one or more of the following controls outrigger outrigger boom interlock and tool power Ground controls are usually mounted on panels in the rear bumper of the truck or below the deck Descriptions and operating procedures for these controls are given in the following text OUTRIGGER OPERATION The outriggers if so equipped should always be extended to provide stability...

Страница 39: ...URE HYDRAULIC OIL SPRAY THIS SPRAY OR MIST CAN PUNCTURE OR BECOME EMBEDDED BENEATH THE SKIN OR CONTAMINATE THE EYES THESE CONDITIONS REQUIRE IMMEDIATE MEDICAL ATTENTION Tool Power Controls Figure 4 3 LOWER CONTROL OPERATION The Lower Controls are located on the turret as shown Figure 4 4 CONTROL SELECTOR LEVER The 3 position control selector is used to select operation of the aerial lift from the ...

Страница 40: ...e ENGAGE position Allow the toggle to return to the neutral or centered position To slow the engine to an idle from the pedestal push the toggle to the DISENGAGE position Allow the toggle to return to the centered or neutral position BACKUP PUMP CONTROL Option If the aerial lift main power source fails the backup pump option can be activated to operate the lift The backup pump control is a detente...

Страница 41: ...allows the operator to change the speed by adjusting how far the control is moved Flow can be directed to one function or multiple functions simultaneously Function speed depends on flow to each valve Regular practice will develop operator proficiency SINGLE STICK CONTROL Refer to Figure 4 8 for clarification This multi jointed handle operates the valve spools and enables the operator to control a...

Страница 42: ...LIC TOOL POWER Standard The hydraulic tool power ports are mounted outside the fiberglass guard that surrounds the upper controls Always relieve the pressure to the tool ports before connecting or disconnecting the hydraulic tool hoses To relieve the pressure push the Tool Power Valve Knob in completely Connect the hydraulic tool hoses to the tool ports quick disconnect outlets Activate operating ...

Страница 43: ...ump system is operated by a spring loaded toggle switch The backup pump system should not be operated longer than 30 seconds continuously Continuous use will drain the battery and damage over heat the backup pump motor To activate this system from the upper controls push and hold the toggle switch in the ON position while operating the lift controls To turn off the backup pump from the upper contr...

Страница 44: ...ntil it stops LIFTING EYE OPTION This aerial lift is designed primarily as a personnel lift When tools or equipment are included with the operator in the platform the combined weight must not exceed the rated load capacity of the aerial lift DANGER NEVER EXCEED THE RATED LOAD CAPACITY OF THE AERIAL LIFT STRUCTURAL DAMAGE OR INSTABILITY MAY RESULT CAUSING DEATH OR SERIOUS INJURY The optional liftin...

Страница 45: ...LURE OR FALLING OBJECTS CAN CAUSE DEATH OR SERIOUS INJURY TO THE OPERATOR OR GROUND CREW DANGER NEVER USE THE WINCH TO RAISE PERSONNEL OFF THE GROUND A FALL MAY RESULT IN DEATH OR SERIOUS INJURY DANGER DO NOT UNDER ANY CIRCUMSTANCE STAND BELOWASUSPENDED LOAD DEATH OR SERIOUS INJURYMAYOCCUR IF PERSONNEL ARE STRUCK BY FALLING OBJECTS DANGER CONTACT BETWEEN AN ENERGIZED CONDUCTOR AND A WINCH ROPE EXT...

Страница 46: ......

Страница 47: ...ard work practices and safety regulations DANGER BEFORE ATTEMPTING TO RESCUE PERSONNEL ON THE AERIAL LIFT ALWAYS MAKE SURE THAT THE TRUCK AND THE AERIAL LIFT HAVE NOT BECOME ELECTRICALLY ENERGIZED CONTACT MADE BY RESCUERS FROM THE GROUND WITH AN ENERGIZED UNIT WILL CAUSE DEATH OR SERIOUS INJURY CONTROL SELECTOR Platform Override If a situation requires overriding the upper controls i e an injured ...

Страница 48: ...be diverted from the outriggers to the lift Another operator can then operate the lower controls to lower the booms WARNING USE OF MANUAL OVERRIDE TO OPERATE THE LIFT WITHOUT THE OUTRIGGERS DEPLOYED CAN RESULT IN SERIOUS INJURY OR DEATH Outrigger Boom Interlock Manual Rotation Figure 5 7 BACKUPPUMP Option Thebackuppumpsystem provides hydraulic power from a DC pump motor for emergency operation of ...

Страница 49: ...raulic oil If a hydraulic leak is not repaired the oil in the reservoir will be depleted and pump damage may occur Most hydraulic oils are flammable and bodily contact with hot oil is dangerous Theoperatorandthegroundcrewmustbe alert for these hazards to avoid injury DANGER AVOID ANY CONTACT BETWEEN HYDRAULIC OIL AND SOURCES OF HIGH HEAT OR OPEN FLAMES DEATH OR SERIOUS INJURY MAY RESULT FROM A FIR...

Страница 50: ...trol The engine start stop control at the upper lower or cab controls can be used to stop the engine and hydraulic flow to the lift functions RESPONSIBILITIES AFTER EMERGENCY OPERATION After any emergency situation it is the responsibility of the operator to make sure the aerial lift is repaired and adjusted by the service department before it is used again If an equipment defect is suspected do n...

Страница 51: ...rovide years of reliable service with minimum maintenance A routine preventive maintenance program will assure extended aerial lift service The operator is responsible for detecting maintenance problems during the daily visual inspection reporting the need for adjustments or repairs verifying that maintenance is performed at the suggested intervals and determining if the aerial lift is in a good s...

Страница 52: ...ions exist they must be repaired by qualified personnelbeforeoperation DECALS Identification operational andinstructional decals are installed at numerous locations on the Versalift These decals must be replaced if they become lost damaged or illegible Refer to the Decal Placement illustration in this section ROPE Make a thorough check of the winch rope for abrasive wear pulled strands cuts and ot...

Страница 53: ...d from Time Manufacturing Company Y A D N U S N O M E U T D E W U H T I R F T A S E T A D S I R B E D H S A R T R O F S M O O B T C E P S N I S R E N E T S A F L A C I T I R C S D L E W L A C I T I R C S T E K C A J D E Y A R F S E N I L C I L U A R D Y H S N O I T C E N N O C E S O O L S K A E L L I O M E T S Y S L A C I R T C E L E S E R I T E L C I H E V S T C E J B O E S O O L L E V E L L I O ...

Страница 54: ...6 4 39020 02 08 16 VERSALIFT VST 39 43 50 55 TN DAILY VISUAL INSPECTION ...

Страница 55: ...6 5 39020 02 08 16 VERSALIFT VST 39 43 50 55 TN DAILY VISUAL INSPECTION ...

Отзывы: