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Maintenance

Maintenance

To avoid injury from fire, explosion, or electric

shock, all electrical wiring must be done by a

qualified electrician and comply with all local codes

and regulations.

Maintenance Schedule

Establish a preventive maintenance schedule

based on the pump’s service history. Scheduled

maintenance is especially important to prevent spills

or leakage due to diaphragm failure.

Lubrication

The pump is lubricated at the factory. It is designed

to require no further lubrication for the life of the

bearings. There is no need to add an inline lubricator

under normal operating conditions.

Tighten Connections

Before each use, check all hoses for wear or damage

and replace as necessary. Check to be sure all

connections are tight and leak-free. Check mounting

bolts.

Flushing and Storage

To avoid injury from fire, explosion, or electric

shock, always ground equipment and waste

container. To avoid static sparking and injury from

splashing, always flush at the lowest possible

pressure..

• Flush before first use.
• Flush at the end ofthe day, before storing, and

before repairing equipment.

• Flush at the lowest pressure possible. Check

connectors for leaks and tighten as necessary.

• Flush with a fluid that is compatible with the fluid

being dispensed and the equipment wetted parts.

• Always flush the pump and relieve the pressure

before storing it for any length of time.

NOTICE

Flush the pump of ten enough to prevent the

fluid you are pumping f rom drying or f reezing in

the pump and damaging it. Store the pump at

0°C (32°F) or higher. Exposure to extreme low

temperatures may result in damage to plastic parts.

20

859.0769

Содержание VERDERAIR VA-EH50

Страница 1: ...d for use in explosive atmospheres or hazardous locations unless otherwise stated See Approvals page for more information For professional use only Important Safety Instructions Read all warnings and instructions in this manual and in your Repair Parts manual Save these instructions Maximum Working Pressure 7 bar 0 7 MPa 100 psi See page 8 for approvals ...

Страница 2: ...Sensor Wiring 16 Compressor Wiring 17 Operation 18 Sanitize the Pump Before First Use 18 Transfer Mode Vs Low Pulsation Mode 18 Start and Adjust the Pump 18 Pressure Relief Procedure 19 Pump Shutdown 19 Maintenance 20 Maintenance Schedule 20 Lubrication 20 Tighten Connections 20 Flushing and Storage 20 Performance Charts 21 Dimensions 24 Technical Data 27 Related Manuals Manual Number Title 859 07...

Страница 3: ...for capacitor discharge before opening equipment FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode Paint or solvent flowing through the equipment can cause static sparking To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and pl...

Страница 4: ...lief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its...

Страница 5: ...t manufacturer s Safety Data Sheet SDS and recommendations TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read Safety Data Sheet SDS to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines BURN HAZARD Equipment s...

Страница 6: ...p Model Fluid Section Material Drive Section Material Check Valve Seats Check Valve Balls Diaphragm Connections Options NOTE Some combinations are not possible Please check with your local supplier or the pump configurator on www verderair com Pump Fluid Section Material Drive Section Material Check Valve Seats VA EH50 S Stainless Steel A Aluminum SE Stainless Steel with EPDM o rings S Stainless St...

Страница 7: ...ction Motor High Speed Gear Ratio B14K0 Standard AC Induction Motor Medium Speed Gear Ratio with 120V Compressor B24K0 Standard AC Induction Motor Medium Speed Gear Ratio with 220V Compressor BC4K0 Standard AC Induction Motor Medium Speed Gear Ratio BF4K0 Flameproof AC Induction Motor Medium Speed Gear Ratio BX4K0 ATEX AC Induction Motor Medium Speed Gear Ratio C12K2 Standard AC Induction Motor Lo...

Страница 8: ...otor code WG are certified to II 2 G Ex h IIB T3 Gb Motors coded F are certified to Class I Div 1 Group D T3B Class II Div 1 Group F G T3B Ball materials coded TF and diaphragm materials coded TF are certified to All Models except gearbox and compressor code 1 or motor code F are certified to 8 859 0769 ...

Страница 9: ...ats It may result in reduced efficiency of the pump Cavitation damage and reduced efficiency both result in increased operating costs Cavitation depends on the vapor pressure of the pumped liquid the system suction pressure and the velocity pressure It can be reduced by changing any of these factors 1 Reduce vapor pressure Decrease the temperature of the pumped liquid 2 Increase suction pressure a L...

Страница 10: ...flexible air supply line D Mounting feet G Bleed type master air valve E Air inlet port H Air filter regulator assembly P Pump Ground J Master air valve for accessories R Center section regulator K Grounded flexible fluid supply line L Fluid drain valve may be required for your pump installation M Fluid shutoff valve N Grounded flexible fluid outlet line Required Supplied by customer 10 859 0769 ...

Страница 11: ... port A Power cord C Fluid outlet port F Power cord to compressor D Mounting feet K Grounded flexible fluid supply line E Air inlet port L Fluid drain valve may be required for your pump installation J Center section regulator M Fluid shutoff valve P Pump Ground N Grounded flexible fluid outlet line Required Supplied by customer 859 0769 11 ...

Страница 12: ...ht fasteners 2 Make sure the mounting surface is flat and that the pump doesn t wobble 3 For ease of operation and service mount the pump so fluid inlet and fluid outlet ports are easily accessible Mounting a pump without a Gearmotor A pump without a Verder gearbox and motor will require a mounting platform to provide support for the customer supplied motor and gearbox and provide alignment with the ...

Страница 13: ...in the electrical box Use it to ground the motor to the controller Air Line and Fluid hoses Use only grounded hoses with a maximum of 150 m 500 ft combined hose length to ensure grounding continuity Check electrical resistance of hoses If total resistance to ground exceeds 29 megohms replace hose immediately Fluid supply container Follow local code Solvent pails used when flushing Follow local code...

Страница 14: ...se F between the accessories and the pump air inlet Fluid Supply Line 1 Use flexible grounded fluid hoses 2 For best sealing results use a standard tri clamp or DIN style sanitary gasket of a flexible material such as EPDM Buna N fluoroelastomer or silicon 3 If the inlet fluid pressure to the pump is more than 25 of the outlet working pressure the ball check valves will not close fast enough resulting ...

Страница 15: ...connect L1 to T1 L2 to T2 and L3 to T3 T4 T5 T6 L2 L3 L1 T7 T8 T9 T1 T2 T3 Figure 4 Wire Connections for a 460 V Motor 6 Close the motor electrical box Torque the bolts to 2 2 N m 20 in lb Wire Connections at the ATEX Motor Motor Code X Install the wiring at the motor as follows 1 Open the motor s electrical box 2 Install wiring system with proper connections to the motor electrical box 3 Connect ...

Страница 16: ...or electrical box Torque the screws to 2 3 N m 20 in lb Leak Sensor Wiring Follow these instructions to wire the Leak Sensor to a VFD NOTE The leak sensor is designed to operate as a normally closed circuit 1 Turn off power to the VFD 2 Open the access cover on the VFD 3 For a Verder VFD perform the following a Wire one lead to terminal 4 on the rail b Wire a second lead to terminal 13A on the rai...

Страница 17: ...r from the compressor s electrical box 2 Install wiring system with proper connections i e conduit fittings power cable cable grip to the compressor electrical box 3 Connect line power 120VAC or 240 VAC depending on your compressor to L1 and L2 N Connect supply ground to Use minimum 4 mm2 12 AWG wire when the system is configured for a 16A circuit and 2 5 mm2 14 AWG when configured for a 12A circuit ...

Страница 18: ...roduce better pump efficiency Start and Adjust the Pump 1 Be sure the pump is properly grounded See Ground The System page 13 2 Check fittings to be sure they are tight Use a compatible liquid thread sealant on male threads Tighten fluid inlet and fluid outlet fittings securely 3 Place the suction tube if used in fluid to be pumped NOTE If fluid inlet pressure to the pump is more than 25 of outlet workin...

Страница 19: ... stop pumping and before you clean check or service the equipment 1 Remove power from the system 2 Open the dispensing valve if used 3 Open the fluid drain valve L if used to relieve fluid pressure Have a container ready to catch the drainage 4 Shut off the air supply to the pump 5 Back out center section regulator to relieve air pressure in center section Pump Shutdown At the end of the work shift ...

Страница 20: ... be sure all connections are tight and leak free Check mounting bolts Flushing and Storage To avoid injury from fire explosion or electric shock always ground equipment and waste container To avoid static sparking and injury from splashing always flush at the lowest possible pressure Flush before first use Flush at the end of the day before storing and before repairing equipment Flush at the lowest p...

Страница 21: ...pump 2 Set the VFD frequency corresponding to the desired flow rate Flow rates will increase with outlet pressure lower than 0 7 bar 10 psi and with high inlet head pressure High speed gear ratio pumps with option Ax5K5 Pump Speed Cycles per Minute Outlet Pressure bar MPa PSI 0 0 53 80 106 133 160 186 212 238 27 0 7 0 07 10 1 4 0 14 20 2 1 0 21 30 2 8 0 28 40 3 4 0 34 50 4 1 0 41 60 4 8 0 48 70 5 5...

Страница 22: ...p Speed Cycles per Minute Outlet Pressure bar MPa PSI 0 0 379 100 36 54 73 91 109 127 145 163 0 7 0 07 10 1 4 0 14 20 2 1 0 21 30 2 8 0 28 40 3 4 0 34 50 4 1 0 41 60 4 8 0 48 70 5 5 0 55 80 6 2 0 62 90 6 9 0 69 100 76 20 151 40 227 60 303 80 Fluid Flow lpm gpm 22 859 0769 ...

Страница 23: ...peed Cycles per Minute Outlet Pressure bar MPa PSI 0 0 22 33 45 56 67 78 89 100 0 7 0 07 10 1 4 0 14 20 2 1 0 21 30 2 8 0 28 40 3 4 0 34 50 4 1 0 41 60 4 8 0 48 70 5 5 0 55 80 6 2 0 62 90 6 9 0 69 100 38 10 76 20 114 30 151 40 189 50 227 60 Fluid Flow lpm gpm 859 0769 23 ...

Страница 24: ...Dimensions Dimensions Stainless steel pump with compressor 24 859 0769 ...

Страница 25: ...Dimensions Stainless steel pump without compressor 859 0769 25 ...

Страница 26: ... 7 9 3 4 6 8 1 8 3 2 2 8 1 8 3 2 2 7 7 2 3 0 4 7 7 2 3 0 4 1 0 5 2 4 1 4 8 8 6 3 4 9 8 6 1 3 3 9 1 1 1 3 4 3 8 9 5 3 3 7 5 9 5 0 3 7 4 H 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 1 6 0 6 3 J 3 7 1 1 4 6 1 0 3 9 4 0 9 1 0 3 9 4 0 9 9 7 8 3 8 5 9 7 8 3 8 5 9 3 0 3 6 6 9 3 0 3 6 6 1 2 1 2 4 7 7 1 0 4 6 4 1 2 1 0 2 1 4 0 2 1...

Страница 27: ...ivery continuous duty 100 gpm 378 lpm Maximum pump speed continuous duty 160 cpm Fluid Inlet and Outlet Size Stainless Steel 2 5 in sanitary flange or 65 mm DIN 11851 Electric Motor AC Standard CE AC5K5 A15K5 A25K5 Power 7 5 HP 5 5 kW Number of Motor Poles 4 Pole Speed 1800 rpm 60 Hz or 1500 rpm 50 Hz Constant Torque 6 1 Gear Ratio 11 25 Voltage 3 phase 230V 3 Phase 460V Maximum Amperage Load 19 5 ...

Страница 28: ... AC ATEX CX2K2 Power 3 0 HP 2 2 kW Number of Motor Poles 4 Pole Speed 1800 rpm 60 Hz or 1500 rpm 50 Hz Constant Torque 6 1 Gear Ratio 26 77 Voltage 3 phase 240V 3 Phase 415V Maximum Amperage Load 8 5 A 230V 5 0 A 460V AC Explosionproof AF5K5 Power 7 5 Hp 3 7 kW Number of Motor Poles 4 Pole Speed 1800 rpm 60 Hz or 1500 rpm 50 Hz Constant Torque 6 1 Gear Ratio 11 88 Voltage 3 phase 230V 3 Phase 460V...

Страница 29: ...N IEC 60079 11 clause 5 7 Class I Div 1 Group D T3B Class II Div 1 Group F G T3B II 2 G Ex ib IIC T3 Parameters Ui 24 V Ii 280 mA Pi 1 3 W Ci 2 4 pF Li 1 00 µH Noise Data Sound Power measured per ISO 9614 2 at 90 psi fluid pressure and 80 cpm 84 dBa at 60 psi fluid pressure and 160 cpm full flow 92 dBa Sound Pressure tested 3 28 ft 1 m from equipment at 90 psi fluid pressure and 80 cpm 74 dBa at 60 ps...

Страница 30: ...r S e c t i o n l b k g l b k g l b k g l b k g l b k g l b k g l b k g l b k g l b k g l b k g A l u m i n u m 3 6 0 1 6 3 3 2 8 1 4 9 3 0 8 1 3 9 4 7 5 2 1 5 3 5 1 1 5 9 3 2 5 1 4 7 5 1 7 2 3 4 4 2 7 1 9 4 4 1 8 1 9 0 2 1 7 9 8 S t a i n l e s s S t e e l 4 4 2 2 0 0 4 1 0 1 8 6 3 9 0 1 7 7 5 5 7 2 5 3 4 3 3 1 9 6 4 0 7 1 8 5 5 9 9 2 7 1 5 0 9 2 3 1 5 0 0 2 2 7 2 9 9 1 3 6 F o r c o m p r e s s ...

Страница 31: ...is too high or too low for the components of your pump may cause equipment damage StainlessSteelPumpFluidTemperature Range Diaphragm Ball Seat Material Fahrenheit Celsius Polychloroprene check balls NW 0 to 180 F 18 to 82 C Santoprene check balls or diaphragm SP 40 to 180 F 40 to 82 C PTFE check balls or two piece PTFE Polychloroprene diaphragm TF 40 to 220 F 4 to 104 C The maximum temperature lis...

Страница 32: ...Notes Notes 32 859 0769 ...

Страница 33: ...ce WARRANTY DISCLAIMER VERDER has made an effort to illustrate and describe the products in the enclosed brochure accurately however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products are merchantable or fit for a particular purpose or that the products will necessarily conform to the illustration or descriptions PR...

Страница 34: ...ax 0036 1 3725232 e mail info verder hu India Verder India Pumps Pvt Ltd Plot No 3B D 1 Block MIDC Chinchwad Pune 411019 INDIA e mail Sales verder co in www verder co in Italy Verder Italia Via Maestri Del lavoro 5 02100 Vazia Rieti ITALY Tel 39 07 46 229064 e mail info verder it The Netherlands Verder BV Leningradweg 5 NL 9723 TP Groningen THE NETHERLANDS Tel 31 50 549 59 00 Fax 31 50 549 59 01 e...

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