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VERDEGRO TMA-US 100K, Эксплуатация и обслуживание

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Manual TMA-US-100K 

3.2

 

Cushion dimensions and details 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание TMA-US 100K

Страница 1: ...ZED PERSONS MAY WORK WITH THE MACHINE IMPROPER USE CAN CAUSE SERIOUS INJURIES All maintenance and repair should be done by the manufacturer or under their supervision by an official distributor Each TMA should be delivered with 3 certificates to guarantee the right performance ...

Страница 2: ...2 Hydraulic schedule with optional cylinder for rotatable arrow 14 5 General specifications and instructions 15 5 1 1 Description of system 15 5 1 2 Performance criteria 17 6 Safety 18 7 Operation 20 8 Supporting vehicle and adjustment 21 8 1 Specifications for mounting 22 8 1 1 DIN mounting system 22 8 1 2 Six pin mounting system 23 9 Inspection 25 9 1 Inspection table 25 9 2 Control position Cra...

Страница 3: ... each TMA 32 14 1 Crash cushion certificate signed by the Verdegro Group 32 14 2 TMA certificate signed by the Verdegro Group 33 14 3 Overall and mounting certificate 34 14 4 Sticker on chassis of TMA 35 14 5 Sticker on the cushion of the TMA 36 15 CE certification 37 16 Maintenance history 38 ...

Страница 4: ... NE Etten Leur The Netherlands T 31 0 76 5017990 F 31 0 76 5019404 W www verdegro com E info verdegro com Date release _____________________ Machine number _____________________ Cushion number _____________________ Company stamp Note This document is only valid with an original company stamp of the producer ...

Страница 5: ...ign eventually with LED arrow or LED display The TMA is fully hydraulic operated and must be placed behind a supporting truck with a minimum weight of 8 000 Kg and a maximum weight of 12 000kg12 for best performance results The crash cushion mounted on this TMA is 100K which means test with the TMA were done according TL 3 of the Report NCHRP 350 The TMA is amply equipped with features that promot...

Страница 6: ...Page 6 of 38 Manual TMA US 100K 3 Recognition and dimensions 3 1 Photos of a typical TMA US 100K ...

Страница 7: ...Page 7 of 38 Manual TMA US 100K 3 2 Cushion dimensions and details ...

Страница 8: ...Page 8 of 38 Manual TMA US 100K 3 3 Drawing TMA with optional frame for rotatable arrow ...

Страница 9: ...Page 9 of 38 Manual TMA US 100K 3 4 Drawing TMA with optional frame for LED display or arrow panel ...

Страница 10: ...Page 10 of 38 Manual TMA US 100K 3 5 Transport dimensions ...

Страница 11: ...Page 11 of 38 Manual TMA US 100K 3 6 Operational dimensions ...

Страница 12: ...Page 12 of 38 Manual TMA US 100K 3 7 Rotating mechanism ...

Страница 13: ...nsport width 2 3 m Transport height 3 7 m Total weight Approx 950 kgs Hydraulic pressure 100 bar Hydraulic gear pump thermal secure 12cc Contents of hydraulic tank 10 L Power hydraulic pump 2 2 Kw Equipped with thermo switch Yes Hydraulic rotating cylinders 2 Standard Hydraulic pump motor voltage 24 V Standard driving lights 24 V Battery Bank Optional Safety fuse 200A Cable from truck to TMA 25 mm...

Страница 14: ...Page 14 of 38 Manual TMA US 100K 4 2 Hydraulic schedule with optional cylinder for rotatable arrow ...

Страница 15: ...e minimum forward skid distance is dependent on the truck s transmission being in second gear and the parking brake set with the truck situated on clean dry pavement 5 1 1 Description of system A The Verdegro TMA shall consist of the following basic components An aluminum foldex box with 4 aluminum Cartridges a steel Support Structure and a Support Frame with 2 mounting options for attaching the s...

Страница 16: ...pean Standards H The hydraulic system shall consist of a pump with a 12 or 24 standard volt DC motor cylinders hoses switches wiring and necessary subcomponents to tilt the frame assembly to a 90 position from horizontal The complete hydraulic system including the pump and hoses shall be factory assembled and mounted to the TMA by the Verdegro Group I The complete hydraulic system shall be factory...

Страница 17: ...s of 2000 kg impacting straight into the rear of the TMA at 100 kph and an offset of W 3 with respect to the TMA centerline shall remain upright with no significant roll pitch or yaw per NCHRP 350 optional Test 3 52 evaluation criteria 4 Vehicles with a mass of 2000 kg impacting at 10 degrees into the rear of the TMA at 100 kph 62 mph and an offset of W 4 at an angle of 10 degrees with respect to ...

Страница 18: ...tenuator and not as a lifting mechanism or other device 10 The wind load of the TMA does not increase with additional signs or other objects that could catch wind 11 Set the whole machine back together in a smooth continuous motion so as to avoid shock effects of road users 12 Inspect the entire machine for loose materials such as bird nests twigs leaves but also tools bolts nuts etc which may end...

Страница 19: ...her special reasons exist for the device to be debating For modification and repair always contact the manufacturer After repair or replacement of parts the TMA should always be served a full test facility The Verdegro Group can only guarantee the working when repair and service is done by the Verdegro Group or under their supervision by an official distributor 23 If you leave the TMA put it somew...

Страница 20: ...achine depends on the chosen type It can be wireless with buttons on the TMA or buttons in the truck Ask the manufacturer or distributor for the optional equipment guidance on your TMA Standard To rotate the cushion you use the black and white buttons on the framework ...

Страница 21: ...is given It is allowed that a country overrules the specifications of the supporting vehicle for example valid for the Verdegro TMA Sweden Lower limit weight of the truck 9 000 kgs upper limit by manufacturer4 Belgium Lower limit weight of the truck 8 000 kgs upper limit 9 440 kgs Make sure the hitch pins if present are correctly installed Only use pins delivered from Verdegro Make sure the TMA is...

Страница 22: ...e The following paragraphs clarify the possibilities 8 1 1 DIN mounting system Please note that the DIN plate on the truck can also be mounted with 6 hitch pins for adjustment or bolted to the chassis The DIN plate must be mounted to the supporting vehicle by Verdegro or an official distributor Picture of the DIN mounting system on the TMA Typical DIN plate with the optional 6 pins for mounting on...

Страница 23: ... the optional six pin system 8 1 2 Six pin mounting system Make sure all the six pins are correctly installed and that the strips are correctly attached to te supporting vehicle This can be done by Verdegro or an official distributor Picture of the 6 pin mounting system on the TMA ...

Страница 24: ...Page 24 of 38 Manual TMA US 100K Typical 6 pin mounting on supporting vehicle Typical six pin TMA mounted on the truck ...

Страница 25: ...ication Weekly Monthly Level hydraulic oil X Condition hydraulic cylinders X Leakage hydraulic X Condition of the hydraulic hoses X Visual inspection of shafts bolts and structural bearings X Operation end position defectors X Inspection LED display control errors arrow configuration s X Visual inspection loose machine parts X Cracks X Damage on the cushion X ...

Страница 26: ...ectly contact the manufacturer use prohibited 9 3 Use of the machine in cold Take into account delays in cold 5 or colder Ensure that there is no snow ice or dirt on the safety switch Ensure that there is no snow ice or dirt on the frame and cushion Protect the machine from the snow and ice when not in use 9 4 High voltage Not use this machine within 50 Meters at power Lines on steel towers 25 Met...

Страница 27: ...l pump with filter The use of the oil directly from the can to pour Term Actions Daily or before any start up Check level Hydraulic oil Check bearings parts Check hydraulic hoses and cylinders pipes and fitting Check operation of emergency and safety devices Piston rods outrigger daily check for debris leaks or damage If severely polluted or clean brine is presents Try all in normal position Each ...

Страница 28: ...read in hermetically ISO Nm Hex bolt Class 8 8 Hex bolt Class 10 9 Hex bolt Class 12 9 M4 2 8 4 0 4 9 M5 5 7 7 9 9 5 M6 9 7 13 7 16 2 M8 23 5 33 3 39 2 M10 47 1 65 7 79 4 M12 81 4 114 7 137 M14 130 181 216 M16 196 280 333 M18 270 382 461 M20 382 539 647 M22 519 730 873 M24 662 932 1118 M30 1324 1863 2236 ...

Страница 29: ...of end position detectors Crash Cushion o Control of cracks and dents or cracks Emergency stop o The control for the emergency stop should be red along with a plate with the inscription STOP o The emergency must immediately stop the movement the machine may not start immediately when the emergency stop is released or put back but keep in mind the time required for a fully running engine to stop o ...

Страница 30: ...ld be noted in the report under Remarks Welded points Date of welding Make sure when welding the manufacturer s instructions are followed 12 2 Other welding If other repairs are made to supporting parts example cylinders make a note under Remarks Maintenance points Date Contractor Ensure that the repair to the manufacturer s instructions are followed ...

Страница 31: ...nly during normal working hours by a technician authorized by Verdegro BV Verdegro decides whether parts and labor are under warranty or not The warranty does not cover defects caused by neglect of the use and safety instructions in the operations manual or mainly due to improper or inadequate use installation or maintenance unauthorized persons or resulting from normal wear or deterioration quali...

Страница 32: ...Page 32 of 38 Manual TMA US 100K 14 Document delivered by each TMA 14 1 Crash cushion certificate signed by the Verdegro Group ...

Страница 33: ...Page 33 of 38 Manual TMA US 100K 14 2 TMA certificate signed by the Verdegro Group ...

Страница 34: ...Page 34 of 38 Manual TMA US 100K 14 3 Overall and mounting certificate Note This certificate can be signed by the distributor and than will be the their responsibility ...

Страница 35: ...Page 35 of 38 Manual TMA US 100K 14 4 Sticker on chassis of TMA Note without this sticker the TMA is unusable ...

Страница 36: ...Page 36 of 38 Manual TMA US 100K 14 5 Sticker on the cushion of the TMA Note without this sticker the TMA is unusable ...

Страница 37: ...actured in conformity with the EG 2006 42 EG and the NCHRP report 350 TL3 Other applied standards Machinerichtlijnen CE markering 2006 42 EG NEN EN IEC 60068 2 NEN EN 12966 1 2 3 2002 49 EG IEC EN 60529 NEN 12899 1 IEC 60950 1 2006 2006 95 EG CROW 96a 96b NEN 60068 2 47 RDW NEN 72 245 EEG EMC ISO 2813 NEN 3381 NEN EN ISO 3506 1 2 NEN 1010 Arbo wet NEN EN 1050 ARAB CODEX AREI The Verdegro Group ver...

Страница 38: ...Page 38 of 38 Manual TMA US 100K 16 Maintenance history Date Hours Stamp Date Hours Stamp Date Hours Stamp Date Hours Stamp Date Hours Stamp Date Hours Stamp Date Hours Stamp Date Hours Stamp ...

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