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HT55KX-20

Included in this manual:

HT55KX-20 (VLC)



8,500 lb Hydraulic Telescopic Service Crane



Venturo Logic Control System w/ Proportional Control



20 ft Fully-Powered, Two-Stage, Boom Extension

OWNER’S MANUAL

VENCO VENTURO INDUSTRIES LLC

12110 BEST PLACE | CINCINNATI, OHIO 45241

800-226-2238

INST-24422

HVBAAA-V*A0

Pages 1-60

PARTS &
INSTALLATION MANUAL

This manual also available online at www.venturo.com.

Содержание HT55KX-20

Страница 1: ...Logic Control System w Proportional Control 20 ft Fully Powered Two Stage Boom Extension OWNER S MANUAL VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE CINCINNATI OHIO 45241 800 226 2238 INST 24422 HVB...

Страница 2: ......

Страница 3: ...COMPONENT INSTALLATION 23015 CONNECTIONS GUIDE PAGE 1 OF 2 23014 CONNECTIONS GUIDE PAGE 2 OF 2 22913 CONNECTIONS GUIDE PAGE 3 OF 3 22245 WIRE ROPE INSTALLATION SECTION 300 MAINTENANCE SERVICE 23203 MA...

Страница 4: ...SECTION 100 DESCRIPTION SPECIFICATIONS 7607100A...

Страница 5: ...NG These products are not passenger lifts They are not designed or intended to be used to lift support or otherwise transport personnel THIS SECTION SCALED 2 1 FOR CLARITY CENTER OF ROTATION 10 1 16 3...

Страница 6: ...TNG DIMENSIONS HT55KX SERIES CRANES 03 19 19 DATE SECTION SUPERSEDES TITLE BASE MOUNTING DIMENSIONS HT55 SERIES 23852 16 6 1 16 15 121 4 33 4 1 16 15 121 4 33 4 1 14 81 2 1 1 16 8 PLCS REFERENCE DWG 2...

Страница 7: ...2 13 14 15 16 17 18 19 20 21 22 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 VERTICAL HEIGHT FT HORIZONTAL REACH FT WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM...

Страница 8: ...SECTION 150 SAFETY 8604150...

Страница 9: ...feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with...

Страница 10: ...S CRANE UNLESS 1 YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS CRANE AND 2 YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE MANUFACTURER S MANUALS YOUR EMPLOYER S WO...

Страница 11: ...O VENTURO INDUSTRIES LLC CINCINNATI OHIO WINCH SAFETY WARNINGS DANGER WARNING DO NOT DISENGAGE WINCH UNDER LOAD Winches are not to be used to lift support or otherwise transport personnel DANGER THE L...

Страница 12: ...ousing PART NO 22768 1 LEFT 2 RIGHT DECAL MANUAL OVERRIDE PROPORTIONAL FUNCTION To inform the operator of manual overide locations QUANTITY 1 PLACEMENT Inside of rear cover UNPLUG REMOTE CONTROL PENDA...

Страница 13: ...1 PLACEMENT Inside rear cover OVERRIDE NORMAL PROPORTIONAL VALVE ROTATE STEM KEEP VALVE IN NORMAL POSITION OVERRIDE POSITION IS INTENDED FOR EMERGENCY USE ONLY WARNING 19315 2 Rev B 19315 1 Rev B WARN...

Страница 14: ...CRANE FOR OPERATING LOAD LIMITATIONS 4 DO NOT OPERATE WALK OR STAND BENEATH BOOM OR A SUSPENDED LOAD 5 UNPLUG PENDANT AND SHUT OFF MASTER DISCONNECT SWITCH WHEN CRANE NOT IN USE 6 FOR TRAVEL BOOM MUST...

Страница 15: ...ifting capacity throughout the entire rotation QUANTITY 1 PLACEMENT In prominent location so it is easily seen and readily identifiable NO LIFTING S T A B I L I T Y C H A R T 20927 PERMITTED IN THIS A...

Страница 16: ...LENGTH EXTENSION BOOM 25 FT 12 FT 18 5 FT GREATER 8 5 0 0 8 5 0 0 6 9 5 0 8 5 0 0 6 2 5 0 4 7 5 0 7 1 5 0 4 7 0 0 3 7 5 0 6750 3200 6100 3500 2850 5650 3200 2600 5400 3150 2500 85 00 85 00 85 00 5150...

Страница 17: ...ATI OHIO S P A C E I N T E N T I O N A L L Y L E F T B L A N K S P A C E I N T E N T I O N A L L Y L E F T B L A N K PART NO 23742 DECAL VLC 2 94 x 6 00 FUNCTION To show that the crane is equipped wit...

Страница 18: ...SECTION 200 INSTALLATION 7607200A...

Страница 19: ...ition by rotating one way or the other HYDRAULIC CONNECTIONS The crane is furnished with a pressure return and a case drain hoses that come down through the center of the housing The pressure and retu...

Страница 20: ...highest anti wear characteristics and treated to inhibit rust and oxidation HYDRAULIC HOSES LINES The minimum sizes for lines and hoses are as follows RESERVOIR The PTO reservoir should have a capaci...

Страница 21: ...oads is required use the load block to rig the crane for two part line operation CONTROLS This crane is operated by a radio controlled pendant The pendant should be unplugged and stored in a compartme...

Страница 22: ...hydraulic pressure transducer and translates the results to one of the following actions TWO BLOCK SENSING SYSTEM This crane is equipped with an anti two block device that is mounted at the tip of the...

Страница 23: ...l 5 Power down the control pendant and store in a body compartment or the cab MAINTENANCE The crane requires only periodic lubrication As a standard procedure this can be done at the time the vehicle...

Страница 24: ...and associated manual override reside on the same side of the valve bank both push MANUAL OVERRIDE SYSTEM Should an electrical failure occur your Venturo crane can be operated manually The manual over...

Страница 25: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 ROTATION STOP LOCATION 05 20 20E DATE SECTION SUPERSEDES TITLE 20051 02 21 14D TOP TOP CURBSIDE STREETSIDE...

Страница 26: ...includes load block weight of 51 lbs to a maximum of 3100 lbs 6 Place the VLC system into Stability Mode ref VLC Manual INST 30000 page 30005 7 Position the boom level and fully retracted 8 Referring...

Страница 27: ...INCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L...

Страница 28: ...YD TANK DIMENSION HTD CHART 22786 25 GAL 22999 40 GAL A 3 3 B 3 3 C 4 4 D 4 5 5 E 8 11 J 5 6 K 30 30 L 5 6 M 4 5 5 P 40 42 Q 2 2 R 2 2 S 5 5 X 18 20 MEASUREMENTS EXCLUDE MOUNTING APARATUSES MOUNTING D...

Страница 29: ...URE GAUGE 25 GAL RESERVOIR HT40 50KX 40 GAL RESERVOIR HT66KX HYDRAULIC STABILIZERS HYDRAULIC PUMP SAE B 2 BOLT DIRECT MOUNTING RETURN HOSE 3 4 X 3000 PSI MIN 100R16 PROP PRESSURE HOSE 5 8 X 3000 PSI M...

Страница 30: ...SELECTOR VALVE CRANE STABILIZER CASE DRAIN HOSE SUCTION HOSE RETURN HOSE SYSTEM PRESSURE GAUGE RETURN T CRANE STABILIZER VALVE HYDRAULIC SWIVELS HYDRAULIC CIRCUIT CONNECTION GUIDE SINGLE PUMP NO COMP...

Страница 31: ...URE HOSE R P STABILIZER VALVE R P HYDRAULIC SWIVELS R P SYSTEM PRESSURE GAUGE CASE DRAIN HOSE RETURN HOSE STABILIZER RETURN T CRANE STABILIZER PTO UNIT SUCTION HOSE COMPRESSOR CASE DRAIN HOSE RETURN F...

Страница 32: ...E BASE 12 VOLT PWR SUPPLY NOTE NO HOSES ARE PROVIDED BELOW THE TWO HYD SWIVELS STABILIZER VALVE SELECTOR VALVE INCLUDED WITH STABILIZER PACKAGE PRESSURE PATH TO CRANE SHOWN SYSTEM PRESSURE GAUGE INCLU...

Страница 33: ...CAGE ASSEMBLY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN I...

Страница 34: ...SECTION 300 MAINTENANCE SERVICE 7607300A...

Страница 35: ...lic leaks Inspect electrical connections for any looseness or corrosion Inspect bolts and verify all are tight paying particular attention to winch rotation system and mounting base bolts Inspect all...

Страница 36: ...ATIONS HT40 50KX 05 09 16D DATE SECTION SUPERSEDES TITLE 02 21 14C 23231 LOAD BLOCK ASSEMBLY WIRE ROPE 3 8 DIA 100 LONG GAC 7X19 XIP RHRL IWRC SB 14 400 LBS D C AA LOAD BLOCK HOOK RATING 5 TONNE 11 02...

Страница 37: ......

Страница 38: ...SECTION 400 PARTS 7607400A...

Страница 39: ...CEMENT PARTS DRWNG MECHANISM HT55KX VLC SERIES 05 17 22B DATE SECTION SUPERSEDES TITLE 23856 03 18 21A A A B B 1 2 3 4 5 7 9 10 11 12 13 A1 A1 23 24 REFERENCE 23857 FOR REPLACEMENT PARTS LIST 29 33 30...

Страница 40: ...4 27320 ANT 1 ANTENNA 15 23720 VCM 1 VALVE CONTROL MODULE 16 22481 1 SOCKET CASE W HOOD 16 PIN 17 22482 1 SOCKET 16 PIN FEMALE INSERT 18 22715 2 1 SIDE COVER WITH SOCKET HOLE 19 22739 1 RELAY HIGH CAP...

Страница 41: ...T55KX VLC SERIES 06 24 22C DATE SECTION SUPERSEDES TITLE 23858 05 17 22B REFERENCE 23859 FOR REPLACEMENT FASTENERS LIST A B C D A C D B 1 2 6 5 3 11 7 8 9 20 19 18 23 22 21 24 25 26 26 25 28 27 11 30...

Страница 42: ...2 LOCK WASHER 3 8 GR 5 ZINC VALVE MANIFOLD 23 FWSH 038 2 FLAT WASHER 3 8 GR 5 ZINC VALVE MANIFOLD 24 SRNG 175 1 SNAP RING 1 3 4 MAIN BOOM PIVOT PIN 25 HHCS03816100 8 HHCS 3 8 16 X 1 GR 5 ZINC SIDE CO...

Страница 43: ...G 21410 BOOM HT45KX 20 VLC SERIES 02 08 21C DATE SECTION SUPERSEDES TITLE 24043 01 04 21B REFERENCE 24044 FOR REPLACEMENT PARTS LIST 4 2 1 3 5 6 7 8 42 A C B D E 9 10 11 12 13 14 B 20 21 22 23 24 25 2...

Страница 44: ...DER 17 22255 2 THRUST PIN FRONT EXTENSION CYLINDER 18 13459 2 2 ARROW 19 22490 2 SPACER BOOM ARROW 20 21935 1 WELDED ASS Y WIRE ROPE GUIDE 21 21560 1 ROLLER UHMW WIRE ROPE GUIDE REFERENCE 24043 FOR RE...

Страница 45: ...NERS DRWNG 21410 BOOM HT45KX 20 VLC SERIES 02 09 21A DATE SECTION SUPERSEDES TITLE 24045 05 16 19 REFERENCE 24046 FOR REPLACEMENT PARTS LIST E A D C A C D E 3 2 1 6 4 5 7 8 10 11 12 13 14 15 16 32 31...

Страница 46: ...CORD REEL ASS Y 18 28362 1 ASSY CAM HHCS CA2B CUT OUT COMPACT A2B ASS Y 19 27467 4 SHCS 1 2 13 X 3 4 BLACK NYLON COMPACT A2B ASS Y 20 LWSH 06 2 LOCK WASHER 06 ZINC COMPACT A2B SWITCH ITEM PART QTY DES...

Страница 47: ...4 Thread the wire rope through the load block in a two line configuration the wire rope end eyelet is pinned in the standard position on the tertiary boom tip 5 Actuate the Winch Up function until th...

Страница 48: ...TS DRAWING HT55KX VLC 04 05 21C DATE SECTION SUPERSEDES TITLE 22876 02 21 14B VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 22830 WINCH REPLACEMENT PARTS DRAWING WINCH SEALS PACKAGE 23848 23876 HYDRAUL...

Страница 49: ...LIST HOSE ROUTINGS ARE FOR REFERENCE ONLY R L R R B D B O B I B U RR BI RL WU WD BO BU BD BO B I R E T O P V I E W T O P V I E W P R E S S U R E R E T U R N P R E S S U R E R E T U R N P R E S S U R E...

Страница 50: ...FOLD 14 27592 2 HOSE ASS Y BOOM IN BOOM OUT MANIFOLD TO EXTENSION CYLINDER 15 20893 2 COUNTER BALANCE VALVE ELEVATION EXTENSION CYLINDERS 16 23720 PTD 2 PRESSURE TRANSDUCER ELEV CYL PORT 28052 28053 1...

Страница 51: ...E 22940 02 21 14E 22736 SERIES VALVE MANIFOLD REPLACEMENT PARTS 22595 MAIN RELIEF VALVE 22967 HT40 50 22736H 22595 HT66 22736H 1 WINCH RELIEF VALVE 22312 2 25 PRIORITY FLOW VALVE BOOM EXTENSION 22312...

Страница 52: ...DOWN ON HORN TOGGLE WORK LIGHT RELAY 22739 A2B LIMIT SWITCH 19376 WORK LIGHT 3 WIRE CORD REEL 28190 GND 22254 BLK300FG TO TERMINAL STRIP GND 22254 BLK300FG TO TERMINAL STRIP VLC SYSTEM INPUT WIRE TO...

Страница 53: ...N BOOM IN BOOM UP WINCH UP BOOM OUT BOOM DOWN 12v TERMINAL BLK F M M F 22683 1 CORD REEL ASSY 20356 GND TERMINAL BLK OPTIONAL WORK LIGHT CIRCUIT KIT P N 27484 27483 WORK LIGHT 30 PIN PLUG 17 ROTATION...

Страница 54: ...TWO BLOCK SWITCH N C A2B CORD REEL CIRCUIT GND TERMINAL BLK NOT USED FLASHING 30 PIN PLUG 19 GREEN LED 14 PIN PLUG AMBER LED 14 PIN PLUG RED LED TRI COLOR LED WARNING LIGHT CIRCUIT Ref P N 23730 HARN...

Страница 55: ...A T P B A SVD3 SVD4 PVI PROPORTIONAL CONTROL VALVE SIMPLIFIED REP RV1 INLET RELIEF VALVE 3000 PSI RV2 WINCH RELIEF VALVE FR1 PRIORITY FLOW REGULATOR 2 25 GPM FR2 PRIORITY FLOW REGULATOR 4 00 GPM FR3...

Страница 56: ...ESS 12 3 SJO 3 5 6 PHCS 1024075 10 24 X 3 4 PHIL PAN HD BOLT LWSH 10 HNUT 1024 10 NUT FWSH 025 10 WASHER GREEN 16 GAGE ELECTRICAL WIRE 15 FEET LONG BLACK 16 GAGE ELECTRICAL WIRE 6 INCHES LONG BLACK 16...

Страница 57: ...PASSENGER LIFT 15391 DANGER ELECTRICAL HAZARD 15392 CAUTION 15390 OVERRIDE INSTRUCTIONS 20834 MODEL NAME HT45KX 23740 HT55KX 23767 VENTURO LARGE 22496 BOOM CAPACITY HT45KX 20 7500 lb 23462 RIGHT 23463...

Страница 58: ...ART 2 1 HYDRAULIC TANK SEE TANK CHART 8 22787 SIGHT GLASS FILLER BREATHER CAP ASSEMBLY 22789 9 10 19298 FILTER ASSY RETURN 1 1 1 1 1 1 1 1 DESCRIPTION FRONT 1 1 QTY ITEM 19296 PTO CONFIGURATION CHART...

Страница 59: ...6 DECAL VENTURO LOGO LARGE 1 1 1 17389 DECAL VENTURO LOGO MEDIUM 2 2 2 23767 DECAL MODEL NAME HT55KX 2 2 2 23742 DECAL VLC MODEL SERIES 1 23743 DECAL BOOM CAPACITY 10 16 20 RIGHT 1 23744 DECAL BOOM CA...

Страница 60: ...t for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before retu...

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