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SECTION

DATE

SUPERSEDES

TITLE

ET6/8/10/12K(X)

C200

12-26-13E

05-27-06D

INSTALLATION DWG

900530C

®

MANUFACTURING, INC.

CINCINNATI, OHIO

CRANE OPERATION AND MAINTENANCE INSTRUCTIONS

OVERLOAD ALARM SYSTEMS (OPTIONAL)

This crane may be equipped with an optional overload alarm system.

1. Overload alarm horn sounds if rated load is exceeded at any reach.

2. If alarm sounds, RAISE boom or LOWER winch to remove overload.

3. Always RAISE boom slightly before lifting load - warning system INOPERATIVE when cylinder

is completely bottomed.

4. Alarm can be tested by raising boom against up limit stop.

MANUAL TELESCOPIC BOOM

The 6' -14' and 7' - 15' booms have a 4' manual telescoping section in addition to the 4' power
extension. A toggle pin locks the boom into either the extended or retracted position.

TRUCK SETUP & STABILIZERS

1. The truck should be parked on firm level ground when using the crane.

2. The center of the crane should be positioned close enough to the job so that it can be

operated at a reach that puts the load within the rated capacity of the crane.

3. Set the vehicle parking brake and put the vehicle transmission in "park" (automatic

transmission) or low gear (manual transmission), unless the engine is to be left running.

4. Deploy the stabilizers to stabilize the vehicle against rocking or overturning when lifting with

the crane.

PREPARATION FOR TRAVEL

1. Return the stabilizers to the stowed position. Install and secure all pins.

2. Stow the crane boom in the boom support.

3. Hook the winch line to a tie down point on the body or pedestal and apply tension.

4. TURN OFF MASTER DISCONNECT SWITCH.

5. Unplug the control pendant and store in a body

compartment or the cab.

WARNING

D

The pendant (or receiver) plug must be unplugged
from the crane socket and the Master Disconnect
Switch (power) turned "OFF" when the crane is not in
use! Leaving the pendant (or receiver) connected and

power on when not in use may result in dangerous,
unintentional activation of the crane functions.

Содержание ET12K

Страница 1: ......

Страница 2: ......

Страница 3: ...900530C OPERATION MAINTENANCE INSTRUCTIONS 22245 WIRE ROPE INSTALLATION 20872 ADJUSTABLE BOOM REST SECTION 300 MAINTENANCE SERVICE 21982 LUBRICATION MAINTENANCE CHART 19963 MINIMUM VOLTAGE TEST 23225...

Страница 4: ...6 7 32...

Страница 5: ...products are not passenger lifts They are not designed or intended to be used to lift support or otherwise transport personnel 127 114 101 88 1 4 72 1 2 26 1 4 3 16 X 50 WIRE ROPE STANDARD LOAD BLOCK...

Страница 6: ...DLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY LOAD BLOCK USAGE 1 PART LINE FOR LOADS LESS THAN 1000 LBS 2 PART LINE FOR LOADS OF 1000 LBS AND GREATER WEIGHT OF LOAD B...

Страница 7: ...2 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO CRANE BASE MOUNTING HOLE TEMPLATE 101 2 9 9 101 2 4x 13 16 SUGGESTED MOUNTING BOLTS NOT FURNISHED 4x 5 8 11 GRADE 8 TORQUE TO 200FT LBS 31 2 HOLE LOCATIO...

Страница 8: ...OHIO 6 97 5 8 126 1 8 EXTENDED WITH 28 1 2 PULLOUT 94 7 8 3 1 2 31 1 8 TO 47 1 8 EXTENDED 2 1 8 TO 18 1 8 RETRACTED 15 1 2 CRANK ADJ 13 1 2 PIN ADJ NOTE CROSSTUBE IS 3 1 2 X 3 1 2 25 16 RANGE ADJUSTA...

Страница 9: ...TTER SERVICE BODY STABILIZER EXTENDS AND RETRACTS IN INCREMENTS OF 11 16 TYPICAL INSTALLATION OF MANUAL STABILIZER ON VEHICLE WITH SERVICE BODY 6 3 8 DIA BOLT HOLES 6 5 16 DIA 13500 STABILIZER WARNING...

Страница 10: ...SERVICE BODY 2 1 2 x 2 1 2 TUBING TYPICAL INSTALLATION OF 23961 MANUAL STABILIZER ON VEHICLE WITH SERVICE BODY EQUIPPED WITH ET HT25 SERIES CRANES 6 1 2 DIA BOLT HOLES 7 DIA 23961 STABILIZER 5 SCREW...

Страница 11: ...OSITION RETRACTED 5 8 DIA LOCKING PIN WITH HAIRPIN COTTER 3 x 3 TUBING 2 1 2 x 2 1 2 TUBING 5 SCREW ADJUSTMENT 7 15 16 6 1 3 16 7 WARNING D THESE PRODUCTS ARE NOT FOR USE WITH PASSENGER LIFTS THEY ARE...

Страница 12: ...6 7 32...

Страница 13: ...AZARD THIS MACHINE IS NOT INSULATED MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUSES YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVIC...

Страница 14: ...AD 3 ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD WARNING SYSTEM INOPERATIVE WHEN CYLINDER IS COMPLETED BOTTOMED 4 ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING BOOM UP OR BY...

Страница 15: ...feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with...

Страница 16: ...AIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUS YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVICE DOES NOT PROVIDE PRO TECTION FROM CONTACT...

Страница 17: ...T Near pendant socket PART NO 13397 DECAL OIL LEVEL FUNCTION To inform the operator of proper oil level to maintain QUANTITY 1 PLACEMENT Side of hydraulic power unit PART NO 14473 2 DECAL GREASE FUNCT...

Страница 18: ...4 lbs RATED CAPACITY 2 000 lbs LOAD BLOCK SPECIFICATIONS WARNING ACTUAL CAPACITY OF THE CRANE MAY BE LOWER 27007 02a PART NO 23186 DECAL MANUAL OVERRIDE DECAL ET6 8 12K FUNCTION To show the manual ove...

Страница 19: ...f housing MANUAL OVERRIDE BD RL 23186 MANUAL OVERRIDE 23185 BU RR S B L Y T I A P A C C G N I T F I L NOTE E L G N A M O O B FT 6 27424 7 5 6 0 45 30 15 0 1153 1025 20 00 1 9 3 5 1 3 6 3 1000 BOOM EXT...

Страница 20: ...6 7 32 267 00 7 32...

Страница 21: ...ET6KMPB ET6KR ET6K ET8K ET10K ET12K ET8KX ET10KX ET12KX ET18K X ET25K X ET30KX ET36KX TOTAL LENGTH OF CABLE FT 0 20 21 25 26 30 31 40 41 50 51 60 61 70 71 80 4 4 2 2 1 0 0 00 2 2 1 0 00 NOT RECOMMENDE...

Страница 22: ...ATTERY TRUCK FRAME TRUCK FRAME MASTER DISCONNECT SWITCH INCLUDED LOCATE FOR OPTIMUM OPERATOR ACCESS AS CLOSE TO THE CRANE AS PRACTICAL 2 GAUGE x 5 BLACK GROUNDING STRAP INCLUDED 2 GAUGE x 5 RED 12V BA...

Страница 23: ...time during testing this ensures that if the truck does become unstable and tip it will not tip far 7 Rotate the crane to a position between 1 and 2 o clock the truck cab is facing 12 o clock 8 Besure...

Страница 24: ...INCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L...

Страница 25: ...1750 lbs for the ET12K X or if reduced winching speed for better control of smaller loads is required use the load block to rig the crane for two part line operation Refer to drawing 27423 21701 17450...

Страница 26: ...s a built in safety feature the operator can perform only one major and one minor function at any one time Major functions include rotation winching up of a load and elevating extending and retracting...

Страница 27: ...center of the crane should be positioned close enough to the job so that it can be operated at a reach that puts the load within the rated capacity of the crane 3 Set the vehicle parking brake and put...

Страница 28: ...LY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1...

Страница 29: ...NG C200 ET6 8 12K X 12 26 13A DATE SECTION SUPERSEDES TITLE 20872 03 06 07 MANUFACTURING INC CINCINNATI OHIO 21440 ADJUSTABLE BOOM REST 10 9 9 10 MINIMUM HEIGHT 13 MAXIMUM HEIGHT 19 MOUNTING SURFACE T...

Страница 30: ...6 7 32 1 27 2 2 6 58...

Страница 31: ...HIGH PRESSURE WATER JETS AS THEY CAN CAUSE DETACHMENT OF DECALS OR ENTRANCE OF WATER INTO ELECTRICAL OR SLEWING RING COMPONENTS Use Dextron ATF for Ambient Temperatures Between 22 F and 30 F Use ISO...

Страница 32: ...AL PROBLEMS ENCOUNTERED ON 12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD EXTEND BOOM CYLINDER AGAINST UP STOP RELIEF VALVE WILL...

Страница 33: ...0 LONG GAC 7X19 LHRL IWRC SB 4200 LBS ET8 12K X WIRE ROPE 1 4 DIA 65 LONG GAC 7X19 IPS LHRL IWRC SB 7000 LBS WIRE ROPE HOOK RATING 1 TONNE 2205 LBS DIMENSIONS D C AA A D C B ET6K LOAD BLOCK HOOK RATIN...

Страница 34: ...WN LEFT WINCH E ROTATION P O C W E R Y M E R G E N HORN S T O P 21991 RR MANUAL OVERRIDE BU 23188 BO ALWAYS BE SURE TO CHECK HYDRAULIC OIL LEVEL BEFORE PROCEEDING IT IS RECOMMENDED TO REMOVE ANY ITEM...

Страница 35: ...6 7 32 4 576...

Страница 36: ...DATE SECTION SUPERSEDES TITLE 26003 09 17 15B VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO FOR REPLACEMENT PARTS LIST SEE 26036 FOR REPLACEMENT FASTENER LIST SEE 26004 1 5 4 7 8 10 9 14 16 3 17 6 12 1...

Страница 37: ...ION DATE SUPERSEDES TITLE ET6K C400 09 29 15E 09 17 15D RPLCMNT PARTS LIST 26036 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO REPLACEMENT PARTS LIST ET6K FOR REPLACEMENT PARTS DRAWING SEE 26003 NOT SH...

Страница 38: ...SECTION DATE SUPERSEDES TITLE ET6K C400 11 15 17A 01 20 15 REPLCMNT FASTENERS 26004 FASTENER LIST FOR ET6K FOR REPLACEMENT PARTS DRAWING SEE 26003 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO...

Страница 39: ...4 20 13 1 HHCS02520075 5 HEX HEAD CAP SCREW 1 4 20 x 3 4 GR 5 12 4 HHCS02520175 HEX HEAD CAP SCREW 1 4 20 x 1 3 4 GR 5 11 2 LW SH 06 LOCK W ASHER 6 10 2 FW SH 06 FLAT W ASHER 6 9 2 HNUT 0632 HEX NUT 6...

Страница 40: ...UNIT CONTACTOR 22739 RELAY WINCH UP BOOM UP DOWN BOOM IN OUT ROTATION INTERLOCK 19187 R TERMINAL BLOCK 4 TERMINALS 16011 VOLTAGE STABILIZER 15683 20A CIRCUIT BREAKER 21515 ELECTRICAL COMPONENT ASSEMB...

Страница 41: ...REEL 19376 ANTI TWO BLOCK SWITCH N C HYD PWR UNIT 01025 4 12INX TO 12VDC BATTERY TERMINAL 13451 MASTER DISCONNECT SWITCH 21584 SWIVEL TERM ASSY 15653 60 13448 12 F M 22254 BLK050CO 22254 BLK050CO 222...

Страница 42: ...404 FF6400 0606 6OFS 6MO 4 PLACES H2501 0606 6MJ 6MP 90 2 PLACES H6400 0610 6MJ 10MO 2 PLACES 25988 BU BD 25986 RETURN T 25987 PRESSURE P 25985 ROTATION LEFT 25984 ROTATION RIGHT 25984 ROTATION LEFT 2...

Страница 43: ...N MOTOR MOMENT OVERLOAD PRESSURE SWITCH ELEVATION CYLINDER BD BU V4 RL RR S2 S2 S1 SV1 SV2 P T S M P A B C D T S1 CHEMATIC ERNERGIZE S2 OPEN FLOW P TO A B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENER...

Страница 44: ...EAD IS VISIBLE ABOVE THE NUT ENSURE THAT SPRING IS NOT FULLY COMPRESSED TORQUE TO 30 FT LBS THEN TIGHTEN SET SCREW 10 11 4 2 3 2 12 1 3 4 5 6 7 8 9 3 1 2 4 ITEMS ARE ONLY AVAILABLE IN A 21585 SERVICE...

Страница 45: ...SSY THROUGH PENDANT HEAD AND PLUG HOUSING NOTE 2 STOW OR CUT BACK UNUSED WIRES 8 7 6 5 4 3 2 1 ITEM 1 1 1 1 1 2 1 QTY 22156 22155 22135 22472 22471 22152 22081 PART NO SWITCH E STOP SWITCH PUSHBUTTON...

Страница 46: ...CT310KX ET6K 01 26 15D DATE SECTION SUPERSEDES TITLE 20837 12 27 13C 20788 MOTOR REPLACEMENT KIT INCLUDES END PIECE 20499 CONTACTOR 21214 CABLE WEDGE 20586 WINCH REPLACEMENT PARTS VENCO VENTURO INDUS...

Страница 47: ...ON DATE SUPERSEDES TITLE ET6K C400 01 26 15 RPLCMNT PARTS DWG 26009 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 20456 REPLACEMENT PARTS DWG LIST 21025 BREATHER CAP 16940 MOTOR 416705 COVER 24936 RESE...

Страница 48: ...0 SLEWING SYSTEM REPLACEMENT PARTS CT310KX ET6K 01 26 15A DATE SECTION SUPERSEDES TITLE 27041 01 22 14 20926 MOTOR ONLY 27243 SLEWING SYSTEM REPLACEMENT PARTS VENCO VENTURO INDUSTRIES LLC CINCINNATI O...

Страница 49: ...2 3 4 5 6 7 1 1 DESCRIPTION 8 STABILIZER SECURITY PIN TUBE STABILIZER ASSEMBLY 2 2 8 HEX HEAD CAP SCREW 5 16 18 X 3 4 LONG PART NO 24981 18501 HHCS03118075 8 HNUT 03118 HEX NUT 5 16 18 8 LWSH 031 LOCK...

Страница 50: ...ION PRIOR TO USE DAILY 2 DO NOT USE THIS EQUIPMENT EXCEPT ON SOLID LEVEL SURFACE WITH CRANE MOUNTED ON FACTORY RECOMMENDED TRUCK 3 BEFORE OPERATING THE CRANE REFER TO MAXIMUM LOAD CAPACITY CHART ON CR...

Страница 51: ...D 15394 1 APPLICATION INSTRUCTIONS 15398 1 DECAL UNPLUG PENDANT 15401 1 DECAL UNLAWFUL TO OPERATE 15513 1 DECAL MASTER DISCONNECT 22317 1 DECAL SHEET VENTURO COMPLEMENTARY 20927 1 DECAL CRANE STABILIT...

Страница 52: ...t for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before retu...

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