Veeder-Root Red Jacket Maxxum Big-Flo Quick-Set Series Скачать руководство пользователя страница 5

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Introduction

This manual provides step-by-step instructions for installing and wiring the Maxxum pump, tandem Maxxum

pumps,

pump testing procedures, and pump service and repair.

Safety Precautions

The following safety symbols are used throughout this manual to alert you to important safety hazards and
precautions.

EXPLOSIVE

Fuels and their vapors are extremely explosive
if ignited.

FLAMMABLE

Fuels and their vapors are extremely flammable.

ELECTRICITY

High voltage exists in, and is supplied to, the
device. A potential shock hazard exists.

TURN POWER OFF

Live power to a device creates a potential shock
hazard. Turn Off power to the device and associ-
ated accessories when servicing the unit.

WARNING indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.

GLOVES

Wear gloves to protect hands from irritation or
injury.

NO SMOKING

Sparks and embers from burning cigarettes or
pipes can ignite fuels and their vapors.

NO OPEN FLAMES

Open flames from matches, lighters, welding
torches, etc. can ignite fuels and their vapors.

EYE PROTECTION

Wear eye protection when working with pres-
surized fuel lines or epoxy sealant to avoid pos-
sible eye injury

TURN OFF CELL PHONES/PAGERS

Sparks from electronic devices in the vicinity of
gasoline storage tanks could cause an explosion
or fire resulting in bodily injury or death.

READ ALL RELATED MANUALS

Knowledge of all related procedures before you
begin work is important. Read and understand
all manuals thoroughly. If you do not understand
a procedure, ask someone who does.

CAUTION indicates a hazardous situation
which, if not avoided, could result in minor or
moderate injury.

NOTICE is used to address practices not
related to physical injury.

OFF

WARNING

CAUTION

NOTICE

Содержание Red Jacket Maxxum Big-Flo Quick-Set Series

Страница 1: ...D051 301 Rev V Installation Operation Service Maxxum Big Flo 6 Submersible Pump Red Jacket Quick Set Submersible Pump...

Страница 2: ...f any damages and or shortages within 30 days of receipt of the shipment as stated in our Terms and Conditions VEEDER ROOT S PREFERRED CARRIER 1 Fax Bill of Lading to V R Customer Service at 800 234 5...

Страница 3: ...nstalling Two Pumps for Tandem Operation 23 Testing the Installation Testing the Piping 26 Testing the Tank 27 Purging the System 27 Adjusting the Pressurstat Line Relief Pressure 28 Service and Repai...

Страница 4: ...nifold System Three Wire Control 208 230 Single Phase 24 Figure 15 Suggested Diagram For Wiring Dual Manifold System Two Wire Control Three Phase 25 Figure 16 Suggested Diagram For Wiring Dual Manifol...

Страница 5: ...h or serious injury GLOVES Wear gloves to protect hands from irritation or injury NO SMOKING Sparks and embers from burning cigarettes or pipes can ignite fuels and their vapors NO OPEN FLAMES Open fl...

Страница 6: ...f the National Electrical Code NFPA 70 the Code for Motor Fuel Dispensing Facilities and Repair Garages NFPA 30A and any European national state and local code requirements that apply 2 Turn off tag a...

Страница 7: ...rdance with these codes regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment Prevent Explosions and Fires Fuels and their vapors w...

Страница 8: ...eral state and local fire codes and other applicable local regulations The selection of any Veeder Root product must be based upon physical specifications and limitations and the product s compatibili...

Страница 9: ...in serious injury or death 2 Never wire a submersible pump to run continuously at less than minimum flow rate The units are designed to operate continuously at or above minimum flow rate or with an i...

Страница 10: ...tank diameter and bury depth Before installing pipe threads apply an adequate amount of fresh UL classified for pe troleum non setting thread sealant 4 Apply thread sealant to the six inch riser flang...

Страница 11: ...ould be used in this joint Installation of a ball valve is recommended on the discharge side of the pump or discharge of the Big Flo leak detector housing if used This will aid in troubleshooting and...

Страница 12: ...fore screwing the cover into the manifold Use light grease oil or petroleum jelly Replace the conduit box cover Do not use pipe sealant on the conduit box cover s threads Torque to 35 ft lb 50 N m 1 C...

Страница 13: ...the motor will not pump or continue to run the tank is dry 5 If an external pilot light is desired to indicate when the submerged pump is operating wire as shown in Figure 3 Figure 4 or Figure 5 Shou...

Страница 14: ...roper overload heaters in magnetic starter matching starter manufacturer and amperage rating of the pump 3 Motor Rotation Where it is not convenient to predetermine the power supply phase rotation pro...

Страница 15: ...ustomers 115V external pilot light 50W max To neutral of 115 230V supply The control box must be grounded for personal safety Refer to the National Electrical Codes and applicable local codes for prop...

Страница 16: ...lack Red Red Blue Blue Blue Blue Blue Blue Red Red Red Motor Blue 1 2 3 Ext pilot Three wire control Ground screw Two wire control 115V External pilot light 50W max Low liquid protector Stop Start 2 3...

Страница 17: ...ack Black Black Blue Blue Black Black Red Red Blue Blue Motor Blue Blue 1 2 3 Ext pilot Ground screw Hot 115V External pilot light 50W max Low liquid protector 115 rj 051 301 5 eps 208 230 2HP 1 CONTR...

Страница 18: ...shown On Off switch Seal Black No liquid protector circuit If 115V is not available from power supply pilot lights may be operated from any 115V lighting circuit by controlling with a 4 pole starter...

Страница 19: ...k Coil 3 PHASE POWER SUPPLY Observe color code L1 L2 L3 phase sequence for proper rotation of motor rj 051 301 9 eps 3 wire control requires the use of an auxiliary contract in the magnetic contactor...

Страница 20: ...iphon it is necessary to run the submerged pump at least 10 to 20 minutes continuously to purge the air from the siphon manifold 4 After the above checks have been made the backfill can be completed a...

Страница 21: ...83 454 1 C 72 D 119 C 84 D 131 C 96 D 143 C 120 D 167 C 144 D 191 Table C Model Number Pump Motor Assembly HP Volt Phase Winding Resistances Ohms Orange to Red Orange to Black Red to Black Blue to Blu...

Страница 22: ...o 14 No 12 No 10 No 8 No 6 2 208 230 1 12 0 61 0 20 20 172 274 929 673 1048 H 2 208 230 3 7 2 45 0 15 15 361 574 899 1410 2197 K 3 208 230 3 10 5 62 0 15 20 255 406 635 997 1552 K 3 380 415 3 5 4 29 0...

Страница 23: ...0 Approx 3 NPT male thread Pump Veeder Root only supplies the adapter Red Jacket pumps are centrifugal type and as such are not designed to pump product when level is below the bottom of the pump Befo...

Страница 24: ...your service representative for instructions for your specific system 1 Since the leak detector only checks for leaks down stream from itself it should be installed as close to the pump as possible w...

Страница 25: ...nt line can be easily routed back to the tank through this passage way 3 NPT flanged Big Flo valve 117 182 5 To be used in conjunction with the FX Series Leak Detector 11 0 13 0 FX leak detector vent...

Страница 26: ...of the male threads of the 1 4 X 2 inch long nipple with pipe sealant Thread one end of the nipple into the siphon nozzle and the other end into the 1 4 x 3 8 inch reduction bushing 3 Apply pipe seala...

Страница 27: ...of each pump to prevent product from being pumped through the pres sure relief system of the adjacent pump when it is not operating Readjust the Pres surstat to the desired pressure relief value for...

Страница 28: ...gh Figure 16 for suggested wiring diagrams Figure 13 Suggested Diagram For Wiring Dual Manifold System Two Wire Control 208 230 Single Phase Figure 14 Suggested Diagram For Wiring Dual Manifold System...

Страница 29: ...t light 115V supply Voltage rating of relay coil must match power supply rj 051 301 17 eps PUMP 2 PUMP 1 Observe color code L1 L2 L3 phase sequence for proper rotation of motor NOTICE NOTICE L1 L2 L3...

Страница 30: ...of the test release the pressure by a Turning the check valve lock down screw counter clockwise as far as it will go b Remove the protective cover from the Pressurstat see Figure 18 and turn the Press...

Страница 31: ...se as far as it will go b Remove the protective cover from the Pressurstat see Figure 18 and turn the Pressurstat adjustment screw counter clockwise until the screw protrudes 3 4 this will relieve the...

Страница 32: ...screw fully down the line relief pressure should be from 40 to 45 psi With the adjusting screw all the way up the pressure should be from 0 to 3 psi 4 The line relief pressure can be verified in three...

Страница 33: ...eyebolts are removed after pump in stallation and corrosion may occur in the threaded areas of the extractable and the eyebolt If corrosion has occurred the extractable and eyebolt should be replaced...

Страница 34: ...duit seal must be replaced with the proper 5 wire version 6 Pull the pigtail connector in the discharge head out far enough to see the o ring in the sidewall of its socket Remove the connector s o rin...

Страница 35: ...inimum of 6 full threads installed Occasionally eyebolts are removed after pump in stallation and corrosion may occur in the threaded areas of the extractable and the eyebolt If corrosion has occurred...

Страница 36: ...arge 1 1 1 2 213 065 5 Pigtail Conduit Seal 2 3 HP 1 1 2 213 069 5 Pigtail Conduit Seal 5 HP 1 3 072 712 1 Pigtail O ring 1 1 1 4 072 714 1 Motor Shell O ring 1 1 1 5 026 179 1 Bolt 3 8 16 x 1 Hex 1 1...

Страница 37: ...of the vent line and check valve assembly are clean and free of debris or contamination during servicing 1 Relieve system pressure by removing the protective cover and then backing out the pressure ad...

Страница 38: ...ntamination during servicing 1 Close the ball valve in the discharge line if it has been installed 2 Lock down screw removal see Figure 22 a Remove the four wiper housing retaining screws b Lift off t...

Страница 39: ...ssurstat And Check Valve Lock Down Screw Assembly rj 051 301 24 eps Protective cover Adjustment screw Pressurstat body Spring Plunger Diaphragm Lockdown screw 8 Screw Wiper seal Wiper housing O ring O...

Страница 40: ...76 447 1 Screw Adjustment 1 2 080 944 1 Spring Expansion Relief 1 3 067 278 1 Plunger 1 4 017 573 1 Diaphragm Expansion Relief 1 5 072 642 1 O Ring 112 1 6 072 699 1 O Ring 240 1 7 026 752 1 Lockwashe...

Страница 41: ...ld Assembly Parts Side View Figure 24 Check Valve And Electrical Bushing Assembly Table H Item Part No Description Qty 1 144 320 5 Kit Lock Down Screw 1 2 144 317 5 Kit Check Valve 1 3 072 695 1 O Rin...

Страница 42: ...lt Hex 1 2 13 x 1 1 2 6 3 144 307 5 Kit Siphon Components 1 3a 066 163 3 Plug Siphon Plug 1 4 026 759 1 Bolt Hex 3 4 10 x 1 3 4 3 5 086 010 1 Line Steel Vent 1 6 027 240 1 Plug Square 1 4 NPT 1 7 027...

Страница 43: ...Yoke and Contractors Box Assembly Table J Item Part No Description Qty 1 072 700 1 O Ring 223 1 2 072 689 1 Internal Retaining Ring 1 3 114 319 5 Kit 5 Wire Connector Assembly 1 4 072 710 1 O Ring 13...

Страница 44: ...lete General Purpose Motor Control Box 4 D x 10 125 W x 15 125 L 1 2 071 047 1 Starting Relay 3ARR3 J3V2 1 3 071 061 1 Line Contactor Relay 1 4 011 085 1 Starting Capacitor 200MFD 250 Volt 1 5 012 253...

Страница 45: ...1080 162 74 208 230 3 883 434 5 UMP P300J17 3HB 3 37 4 950 125 57 380 415 3 886 511 5 UMP P500J17 3K 5 47 0 1200 167 76 380 415 3 883 226 5 UMP P500J6 2K 5 41 1 1050 162 74 575 3 UMP WITH DISCHARGE H...

Страница 46: ...als supplied All installations shall provide reliable electrical connection between the pump motor frame pipe manifold or junction box and the tank structure for both electrical protection and equipot...

Страница 47: ......

Страница 48: ...tificate of Approval number shall be plainly and permanently stamped or otherwise fixed upon each pump by the manufacturer NOTE Product must already be identified with Certificate of Approval number b...

Страница 49: ...lations must provide reliable electrical connection between the pump motor frame pipe manifold or junction box and the tank structure for both electrical protection and equipotential bonding 4 It is a...

Страница 50: ...For technical support sales or other assistance please visit www veeder com...

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