Vaughan Triton Series Скачать руководство пользователя страница 14

Form V453                                      - 14 -                                                Rev 2, ECN 4735 10/16/20 

NORMAL OPERATION 

 

A.  NOISE: 

Vaughan  pumps  which  operate 

at  either  1750  RPM  or  1170  RPM  are 
normally  quiet  running  (<85  dbA),  and  the 
major source of noise is the electric motor. 
Higher  head  pumps  operating  at  3510 
RPM,  however,  will  be  noisier  due  to  the 
nature of the pump design. Typically, noise 
level  will  be  around  90-93  dbA  in  this 
pump.  (However,  mechanical  vibrations 
should be minimal.)  

 
B.  VIBRATION: 

Vibration,  like  noise, 

should be minimal in the pump. 

 

Please  note  that  every  effort  has  been 
made  at  the  factory  to  ensure  that  this 
pump  operates  smoothly  and  without 
vibration.  For  example,  all  impellers  are 
dynamically 

balanced 

after 

impeller 

machining  to  less  than  0.1  ounce  of 
imbalance.  Component  alignment  from  top 
to  bottom  is  assured  by  the  machining 
methods  we  use.  And  the  pump  shaft  is 
very  tightly  held  by  ball  bearings  so  that 
there is virtually no shaft movement. 
 

C.  MOTOR  OVERLOADS: 

A  motor 

overload  is  not  part  of  normal  operation.  If 
you  find  that  the  motor  has  tripped  out  on 
overload, when you restart the motor, have 
an electrician check operating amps. Make 
sure that the motor is not pulling more than 
max.  allowable  full  load  amps  as  indicated 
by  the  motor  nameplate.  Note  especially 
that 

repeatedly 

resetting 

the 

motor 

overload  devices  and  restarting  the  motor 
when  it  trips  out  again  will  burn  out  the 
motor!  Please  pull  the  pump  up  out  of  the 
pit  and  see  if  something  is  stuck  in  the 
pump. 

 
D.  OIL  USAGE: 

The  pump  will  not  use  oil 

when  the  mechanical  seal  is  in  good 
condition.  (Perhaps  after  a  year  of 
operation,  one  or  two  ounces  of  oil  might 
be  required  to  bring  oil  up  to  the  original 
level  at  startup.)  If  the  pump  uses  large 
amounts of oil or if the oil is contaminated, 

mechanical  seal  damage  may  have 
occurred.  (Verify  that  the  pump  has  not 
been  flooded  from  the  top.)  If  the  seal  is 
leaking,  the  unit  should  be  repaired 
immediately  to  avoid  more  expensive 
repairs later. Call Vaughan Co. immediately 
for  advice.  Vaughan  Co.  can  send  out  a 
bearing and seal system sub-assembly or a 
new seal overnight, if necessary, to support 
your 

operations. 

Should 

repair 

be 

necessary,  please  carefully  follow  the 
instructions  of  the  Wet-Well  Overhaul 
Manual. Because the Vaughan pump has a 
unique  bearing  and  seal  design,  it  is 
extremely  difficult  to  repair  the  pump 
properly  if  you  do  not  have  detailed 
directions to follow. 

 

In  unusual  circumstances,  the  oil  in  the 
reservoir will become very slightly "milky" in 
appearance. 

Generally, 

this 

happens 

because  condensation  occurs  inside  the 
pump  column  or  reservoir  as  temperature 
and  weather  changes.  If  the  oil  is  only 
slightly  milky,  it  will  not  present  any 
problems  for  the  pump.  Obviously,  if  too 
much water gets into the oil, the oil (or the 
seal) must be changed. 
 

E. 

VORTEXING 

AND 

MINIMUM 

SUBMERGENCE: 

The  water  level  in  the 

pit  must  be  kept  high  enough  to  avoid 
vortexing in the pump. The rule of thumb to 
avoid  vortexing  is  to  allow  one  foot  of 
submergence  above  the  inlet  for  every 
foot/second  of  inlet  velocity.  Velocity 
depends  on  flow  rate  and  inlet  diameter. 
The  formula  to  find  the  flow  velocity  at  the 
suction of your pump is as follows:  
 V (ft/s) = 0.4085*GPM / diameter

2

 (in) 

Minimum  submergence  requirements  can 
be  reduced  by  use  of  suction  bells  which 
reduce  the  velocity  at  the  inlet.  Please 
consult  Vaughan  engineering  regarding 
applications requiring a suction bell.  

SHUTDOWN INSTRUCTIONS 

 

A.  MANUAL  SHUTDOWN

:  In  the  manual 

mode  of  operation,  a  Vaughan  pump  is 
shut  down  by  hitting  the  "OFF"  button  or 

Содержание Triton Series

Страница 1: ...ICAL WET WELL TRITON SCREW PUMPS INSTALLATION OPERATION MAINTENANCE MANUAL VAUGHAN CO INC 364 Monte Elma Road Montesano WA 98563 Phone 1 360 249 4042 Fax 1 360 249 6155 Toll Free Phone US only 1 888 249 CHOP 2467 Web Site www chopperpumps com ...

Страница 2: ...FORM V453 2 Rev 2 ECN 4735 10 16 20 Company E mail info chopperpumps com ...

Страница 3: ... of Vaughan Pumps 3 INSTALLATION INSTRUCTIONS Page 9 A Receipt Inspection B Storage Considerations C Pump Mounting D Piping E Motors and Controls F Auto Oil Level Monitor 4 STARTUP INSTRUCTIONS Page 11 5 STARTUP CERTIFICATION CHECKLIST Page 12 6 NORMAL OPERATION OF PUMP Page 14 A Noise B Vibration C Motor Overloads D Oil Usage 7 SHUTDOWN INSTRUCTIONS Page 14 A Manual Shutdown B Automatic Shutdown ...

Страница 4: ...ically ordered for this purpose Introducing non explosion proof equipment into a hazardous environment as defined by the National Electrical Code can cause a dangerous explosion DANGER Keep hands feet and clothing away from moving machinery DANGER Do not allow people under or near the pump assembly while it is being lifted DANGER Enter tanks or pits with extreme caution and only when using a self ...

Страница 5: ...properly sized and rated lifting equipment Consult Vaughan Co shipping department for weight of your equipment if you are in doubt CAUTION Do not operate this equipment unless safety guards or devices are in place and properly adjusted CAUTION Shut pump off when adjusting fittings to avoid being sprayed with pumpage Pumped materials may be hot corrosive poisonous infectious or otherwise dangerous ...

Страница 6: ...loading the drive motor The standard inlet suction cone is made of ductile cast iron Other available materials are chrome iron 316SS and CD 4MCu UPPER CUTTER The upper cutter ring it is screwed into the pump casing with LH threads uses two cutting dogs to cut against cast in teeth located on the rotating impeller hub The upper cutter is only a feature on 4X6A 6X6A 8X8B 10X10C and 12X12C Triton scr...

Страница 7: ...controls setup for the auto oil system is shown below Also shown is a cross section of the oil reservoir and float switch MOTOR MOUNTING Vaughan wet well pumps can be belt driven call Vaughan Co for an exploded parts assembly drawing showing this configuration but most pumps are directly driven by an induction type AC electric motor Direct drive pumps use a C Face or metric B5 flange mounted motor...

Страница 8: ...pump suction valve 5 When pumping liquid containing debris that floats or settles in a pit mixing with the pump may be required before pit pumpout This can be done by initially directing the discharge back into the pit using a 3 way valve system available from Vaughan Co 6 Slurry that is too hot cannot be pumped from an open pit A reasonable limit at 1170 RPM is about 180 F at 1750 RPM it s about ...

Страница 9: ...densation inside the motor or pump It may be helpful to cover equipment with plastic 5 The pump column and bearing housing are assembled as an oil filled assembly so that the seal and lower bearings are covered in oil To avoid bearing corrosion these housings should be kept filled with ISO Grade 46 hydraulic oil to normal levels Note that the top bearing is grease lubricated An air gap should be l...

Страница 10: ...ardous location be sure you ordered and received your pump with an explosion proof motor and that you use an electrician experienced in hazardous environment wiring and controls Vaughan Chopper Pumps because they cut and condition the material they pump require motor protection with correctly sized breakers starters and overload protection A Chopper Pump can jam and stall on material too tough to ...

Страница 11: ...the factory with oil but once the pump is installed in your pit it may need additional oil to make sure the oil monitor switch is covered with oil DO NOT OVERFILL as this will wash grease out of the upper bearings add only enough to cover the switch plus 1 3 Do not completely fill the pump column with oil Fill only until the float switch is covered with oil plus one additional inch The pump requir...

Страница 12: ...Form V453 12 Rev 2 ECN 4735 10 16 20 ...

Страница 13: ...Form V453 13 Rev 2 ECN 4735 10 16 20 ...

Страница 14: ...evel at startup If the pump uses large amounts of oil or if the oil is contaminated mechanical seal damage may have occurred Verify that the pump has not been flooded from the top If the seal is leaking the unit should be repaired immediately to avoid more expensive repairs later Call Vaughan Co immediately for advice Vaughan Co can send out a bearing and seal system sub assembly or a new seal ove...

Страница 15: ...wable amperage to the motor at full load QUARTERLY 1 Motor Inspect electric motor Make sure that casing drain is not plugged to ensure that motor cannot fill up with water Clean cooling fins so that dirt buildup will not affect cooling ability of motor Check for loose hardware and damaged wiring or conduit 2 Pump Inspect pump for loose hardware Disconnect power to the Auto OLM and check the oil to...

Страница 16: ...Form V453 16 Rev 2 ECN 4735 10 16 20 ...

Страница 17: ...limited to claims for property damage personal injury attorneys fees lost profits loss of use liability of Purchaser to customers loss of goodwill interest on money withheld by customers damages related to third party claims travel expenses rented equipment third party contractor s fees or unauthorized repair service or parts The Purchaser by acceptance of delivery assumes all liability for the co...

Страница 18: ... 21 Per Joe Removed Vaughan Co Ships wet well pumps with a pressure gauge installed in this pressure tap so that you can measure the actual operating conditions of the pump during startup Replaced with for installation of pressure gauge for testing purposes particularly important at pump startup 10 14 21 LMN ...

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