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VARVEL 

IUM 

 

DIRECTIVE 94/9/CE - (ATEX) 

 

9.5   Safety Instructions 

Pulse generator wiring must be made before 
variator installation: 
 

• 

rotate the variator output shaft until a pole piece (A) 
of the friction ring holder is shown through the side 
threaded hole of the housing; 

• 

apply adeguate quantity of liquid locking threadsealing 
on housing threaded hole M12x1, warning do not 
introduce liquid sealing inside the housing; 

• 

carefully screw the pulse generator to get in touch 
with the pole piece; 

• 

unscrew the pulse generator of 360°; 

• 

apply adeguate quantity of liquid locking threadsealing 
between enclosed lock-nut (B) and housing; 

• 

secure pulse generator by screwing the equipped 
lock-nut (B). 

 

We recommned the utmost attention during the pulse generator adjustment because a mistake in screwing depth would 
cause  wrong  impact  with  friction  ring  holder  and  the  consequent  damaging  of  both  the  parts  and  a  mistake  in  pulse 
generator sealing would cause the not ermetic sealing of variator and the IP66 protection level. 

 

Speed control device adjustment 

The above set up distance gives six pulses for each friction ring revolution. 

Speed  control  device  must  be  fitted  and  put  into  operation  according  to  manufacturer’s  documentation  and  installed 
outside the potential esplosive atmosphere. 

When installing: 

• 

note working speed of variator on operation conditions; 

• 

set  stop  speed  of  speed  control  device  (according  to  working  instructions  of  the  used  device)  to  90%  of  the  above 
working speed; 

• 

modify the stop speed according to working speed modifications. 

Maximum  operating  time  of  speed  control  device  must  be  shorther  than  3  seconds:  detect  and  remove  the  variator 
slipping cause prior to switch the variator on again. 

In  case  vibrations  or  anomalous  noise  occur  during  the  variator  starting,  stop  the  variator  and  replace  the  friction  ring 
damaged by slipping (friction ring replacement at page 22). 

The right wiring of the pulse generator to speed control device and to main control board is left to the sole responsibility of 
the appointed technician.

 

 

 

 

 

ACNH B.V.

http://www.wentellagers.nl

Содержание RC series

Страница 1: ...WORKING INSTRUCTIONS AND MAINTENANCE ACNH B V http www wentellagers nl...

Страница 2: ...AINTENANCE SPEED REDUCERS RC Helical Gearboxes RD Helical Gearboxes RP Helical Gearboxes RS Worm Gearboxes RT Worm Gearboxes XA Helical Gearboxes VARIATORS VR Mechanical dry friction VR D RC RD RS RT...

Страница 3: ...NCE 14 6 1 Intervals 14 6 2 Maintenance Service 14 7 MALFUNCTIONING 15 7 1 Major Events 15 7 2 Customers Service 15 8 LUBRICANTS 16 8 1 Recommended Types 16 8 2 Quantity Series RC RD 16 8 2 Quantity S...

Страница 4: ...carrier 2 4 Long Term Storage Stocked units must be kept in dry warehouse and dust free For storage longer than 3 months apply antioxidants on the shafts and machined surfaces paying special attention...

Страница 5: ...tification of spare parts is sent to the appropriate Catalogue MRC 01 Oilseal 19 Bearing 02 Housing 20 Bearing 03 Key 21 Pinion 04 Output shaft 22 Key 05 Key 23 Gear 06 Bearing 24 Bearing 07 Spacer 26...

Страница 6: ...ct identification of spare parts is sent to the appropriate Catalogue MRD 01 Input cover 55 Spacer 02 Hollow input 65 Bearing 04 Pinion 66 Bearing 15 Bearing 67 Bearing 16 Bearing 68 Bearing 20 Oilsea...

Страница 7: ...e FRP and FXA The exact identification of spare parts is sent to the appropriate Catalogue MRP or MXA 01 Housing 12 Oilseal 02 Circlip 13 Pinion 03 Oilseal 15 Bearing 04 Output shaft 16 Bearing 06 Scr...

Страница 8: ...box type FRS The exact identification of spare parts is sent to the appropriate Catalogue MRS 01 Housing 63 Bearing 04 Side cover 80 Oilseal 07 Flange IEC 81 Oilseal 31 Worm wheel 82 Oilseal 50 Worm s...

Страница 9: ...box type FRT The exact identification of spare parts is sent to the appropriate Catalogue MRT 01 Housing 63 Bearing 04 Side cover 80 Oilseal 07 Flange IEC 81 Oilseal 31 Worm wheel 82 Oilseal 50 Worm s...

Страница 10: ...ter type TLI fitted inside a worm gearbox MRS or MRT The exact identification of spare parts is sent to the appropriate Catalogue TL 01 Lock nut 08 Hollow output shaft 02 Bellville washer 10 Cover 03...

Страница 11: ...t flange 05 Bearing 27 Spacer 06 Spacer 28 Bearing 07 Cone 30 Oilseal 09 Housing 31 Index scale 10 Cylindrical slide 33 Spring 14 Control hand wheel 34 Driving flange 15 Control shaft lock 35 Friction...

Страница 12: ...product for cleaning does not came in contact with sealing lips of oilseals to avoid any damage and lubricant leakages 4 4 Set up The unit may be connected for clockwise or counter clockwise rotation...

Страница 13: ...are delivered already filled with synthetic long life oil no servicing or refilling within the average lifetime of 15 000 hours for operation according to SF1 0 Refer to the Catalogues as appropriate...

Страница 14: ...check to monitoring any lubricant leakage Every 3000 working hours or every 6 months Oilseal check and replacement if considerably used Every 5 years Replace synthetic oil VARIATORS For variators VR o...

Страница 15: ...Contact Customer Service No rotation of output shaft Internal connection cut off Contact Customer Service Series VR Friction ring end of life Replace the friction ring See the following Section Fricti...

Страница 16: ...RC105 0 05 0 65 0 05 RC205 0 13 0 15 0 15 RC305 0 17 0 30 0 30 RC110 0 10 0 13 0 10 RC210 0 17 0 25 0 17 RC310 0 25 0 50 0 35 RC120 0 17 0 25 0 17 RC220 0 50 0 60 0 50 RC320 0 60 0 80 0 60 RC130 0 30...

Страница 17: ...0 35 70 150 0 35 4 40 80 85 0 10 0 63 80 110 0 10 1 50 130 0 20 2 75 150 0 20 4 40 l Litres FRS l1 l2 Litres FXA FRS l3 l4 Litres FRS FRS RT RT l TA l1 l2 RT RT l3 l4 28 0 03 63 40 0 04 0 08 28 28 0 0...

Страница 18: ...ration 9 2 Prevalent Use VARVEL ATEX gearboxes and variators are identified like components fundamental but without any autonomous function to operate units and protection systems for production trans...

Страница 19: ...sts it is mandatory the regular cleaning to avoid any accumulation of dust layers on product surfaces The variators series VR to run in category 2GD or 3GD with overload possibilities must be put into...

Страница 20: ...se the not ermetic sealing of variator and the IP66 protection level Speed control device adjustment The above set up distance gives six pulses for each friction ring revolution Speed control device m...

Страница 21: ...Trigger Source Control b Tamb Ambient Temperature c Construction Safety c ATEX 03XX Deposited Technical File Ref No k Dipping in liquid k IP66 Protection 9 7 Maintenance Servicing The rigorous observa...

Страница 22: ...h outwards the used friction ring 35 from its seat same as shown in Fig 2 Certainly the hits will damage the friction ring to remove and therefore clean carefully the seat before fitting the new frict...

Страница 23: ...tecnico were deposited at the Notified Body of Tech nical File Deposit Firma autorizzata Funzione Presidente Authorized Signature Function President Luogo e data dell emissione Place and Date of Issu...

Страница 24: ...24 ACNH B V http www wentellagers nl...

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