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 VARI XP-200 

To help you properly care for your engine, the following pages include a maintenance schedule, routine inspection procedures, and 

simple maintenance procedures using basic hand tools. Other service tasks that are more difficult, or require special tools, are best handled  
by professionals and are normally performed by a technician or other qualified mechanic.

The maintenance schedule applies to normal operating conditions. If you operate your engine under unusual conditions, such as  

sustained   high-load   or   high-temperature   operation,   or   use   in   unusually   wet   or   dusty   conditions,   consult   your   servicing   dealer   for  
recommendations applicable to your individual needs and use.

Maintenance, replacement or repair of emission control devices and systems may be done by any engine repair establishment or 

individual, using parts that are ‘‘certified’ to EPA standards.

5.2 Maintenance safety

Some of the most important safety precautions are as follows:
However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or  

not you should perform a given task.

Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the  

procedures and precautions in the owner’s manual.

5.2.1 Safety precautions

Make sure the engine is off before you begin any maintenance or repairs, this will eliminate several potential hazards:

Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine.

Burns from hot parts. Let the engine and exhaust system cool before touching.

Injury from moving parts.Do not run the engine unless instructed to do so.

Read the instructions before you begin, and make sure you have the tools and skills required.

To reduce the possibility of fire or explosion, be careful when working around gasoline, use only a nonflammable solvent.

Remember that your servicing dealer knows your engine best and is fully equipped to maintain and repair it.

To ensure the best quality and reliability, use only new, genuine parts or their equivalents for repair and replacement.

The engine should not be used underground.

The engine should not be used in areas where explosive conditions are present.

PPE (Personal Protective Equipment) devices (e.g. ear protection, gloves) should be used before start the engine.

5.3 Maintenance schedule

Stop the engine before starting maintenance work.

Item

Remarks

Pre-operation 

Check (daily)

Initial 1 

months or 

20 Hrs

Every 3 months 

or 5 Hrs

Every 6 months 

or 100 Hrs

Every 12 months or 

300 hrs

Fuel line

Check fuel hose or crack or damage, 

Replace if necessary

o

Exhaust 
system

Check for leakage, Retighten or replace
gasket if necessary

o

Check muffler.

Clean/replace if necessary

o

Carburetor Clean

o

Starting 
system

Check recoil starter operation

o

Spark plug Check condition. Adjust gap and clean. 

Replace if necessary

o

Engine oil

Check oil level

o

Replace

o

o

Air filter

Clean and replace if necessary

o

Valve 

clearance

Celan and adjust when engine is cold

o

Tab. 3: Servis intervals

10

R

ev

is

io

n

 1

2

/2

0

1

3

Содержание xp-200

Страница 1: ...Four stroke gasoline engine VARI XP 200 User manual EN English original user manual for the original engine type ZONGSHEN XP200 1P70F P H...

Страница 2: ......

Страница 3: ...13 5 6 3 2 Half bath types 13 5 6 4 Sediment cup cleaning 13 5 6 5 Spark plug service 14 5 6 6 Idle speed adjustment 14 5 6 7 Spark arrester service optional equipment 14 6 Helpful tips Suggestions 15...

Страница 4: ...cal laws and or regulations can restrict the age of the operator 2 General information Thank you for buying the engine s You are not ready to operate the engine if not read this manual carefully This...

Страница 5: ...3 Fuel tank cap 4 Fuel tank 5 Oil drain plug 6 Oil filler cap dipstick 7 Elektric starter only model with el starter 8 Muffler 9 Spark plug 10 Cylinder head cover 11 Air filter 12 Throtle lever 13 Ser...

Страница 6: ...ve the fuel switch in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage 3 1 2 PRIMER Press the PRIMER 2 3 times before starting the without preheating engin...

Страница 7: ...starter to crank the engine Gently pull the starter handle and when you feel resistance strong pull Note After starting do not let starter handle Handle not bump back into the engine Appropriate preca...

Страница 8: ...any problem you find or have your serving dealer correct it before you operate the engine Improperly maintaining this engine or failing to correct a problem before operation could cause a malfunction...

Страница 9: ...rter grip gently 4 2 2 Stopping the engine To stop the engine in an emergency simply turn the engine switch to the OFF position under normal conditions use the following procedure Turn the engine swit...

Страница 10: ...ide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving p...

Страница 11: ...engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture avoid getting dirt or water in the fuel tank Occasionally you may hea...

Страница 12: ...or service station for reclamation do not throw it in the trash pour it to the ground or down a drain With the engine in a level position fill to the outer edge of the oil filler hole with the recomm...

Страница 13: ...Oil bath types Remove the air filter cover Clean the element with the solution which has a high fire point and non flammable character and then dry it Soak the element with engine oil and then squeez...

Страница 14: ...he spark plug seat If reinstalling a new spark plug tighten 1 2 turn after the spark plug seat NOTE A loose spark plug can overheat and damage the engine Over tightening the spark plug can damage the...

Страница 15: ...NOTE Using a garden hose or pressure washing equipment can force water into the air cleaner or muffler opening water in the air cleaner will soak the air filter and water that passes through the air...

Страница 16: ...the engine is level Tilting can cause fuel or oil leakage With the engine and exhaust system cool cover the engine to keep out dust A hot engine and exhaust system can ignite or melt some materials D...

Страница 17: ...roblems and solutions NOTE The engine installation and major repair work shall be carried out only by specifically trained personnel 8 Technical consumer information 8 1 Technical information Serial n...

Страница 18: ...it is toxic Shineray utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons 8 4 2 Tampering and Altering Tampering with or...

Страница 19: ...nd screw down lock nut 4 torque 9 12 N m After screw down lock recheck valve gap Unscrew adjust nut to increasing valve lash screw adjust nut decreasing valve lash 1 Gauge 2 Rocker 3 Adjust nut 4 Lock...

Страница 20: ...s parts and labor within warranty period if you ensure the performance of all scheduled maintenance 11 2 Void the warranty Subject to following conditions the company will not bear any cost including...

Страница 21: ...ation on the partly completed machinery identified above The method of transmission shall be by mail This partly completed machinery must not be put into service until the machinery into which it is t...

Страница 22: ...Ba Nan District ChongQing 400054 P R China Telefon 023 66372578 Fax 023 66372566 Hot Line 4007003088 023 66372519 Standard Q ZS 1184 2010 Q ZS 1185 2010 Q ZS 1004 2010 Q ZS 1154 2010 Q ZS 1093 2010 E...

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