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22 

STORAGE 

Store  your  unit  on  flat  ground  in  a  clean  and  dry  building  that  has  good  ventilation. 
Never store the machine out of doors, because its sensitive electric appliances may 
get damaged. Use clean cloths to clean off the outside of the machine and keep the 
air vents free of obstruction. 
 
 

TROUBLESHOOTING 

PROBLEM 

PROBABLE CAUSE 

REMEDY SUGGESTED 

Motor does not start 

No current in the socket 

Check mains fuse 

Electrical extension line 
defective 

Unplug, check and replace 

Switch or capacitor defective  Have checked by electrician 

The key is not inserted into 
limit switch A or limit switch 
A is broken 

Insert the key into limit switch 
A or replace limit switch 

Incorrect motor rotation 
direction 

Incorrect connection 

Change pole switching device 
in the plug with a screwdriver 
Reverse polarity by 
electrician 

Wood processor does 
not work while motor 
running 

Valve is not opened owing to 
the connection parts 
loosening 

Check and tighten the parts 

Connection parts bent 

Repair the bent parts 

Lower hydraulic oil level 

Check and refill hydraulic oil 

Cylinder works with 
abnormal vibration and 
noise 

Lower hydraulic oil level 

Check and refill hydraulic oil 

Chain saw works with 
abnormal vibration and 
get worn easily 

Chain tension bolt gets loose  Clockwise to tighten up 
Insufficient supply of 
lubrication oil 

Check and refill lubrication oil 

Insufficient splitting 
pressure 

Oil relief valve sets up 
insufficient pressure 

Turn pressure-adjusting knob 
to sufficient pressure 

Cylinder is leaking inside 

Replace piston seal or 
cylinder 

Hydraulic pump supplies 
insufficient pressure 

Repair or Replace hydraulic 
pump 

Big resistance for oil suction 

Check filter to clean or 
replace filter net 

Log Saw cannot start 

Button switch C for log saw 
handle or button switch D for 
log lock handle is broken 

Repair or replace button 
switches 

The circuit breaker of 
pump motor is tripped 
off 

Blocked cylinder movement 
with high pressure 

Check and clear the foreign 
object on the slideway or 
replace the deformed 
slideway 

Содержание VARIMATIC 300

Страница 1: ...ACHINE MODEL VARIMATIC 300 SERIAL NUMBER Both model number and serial number may be found on the main label You should record both of them in a safe place for future use Save This Manual for Future Reference WOOD PROCESSOR Instructions for use Original instructions for use 2019 ...

Страница 2: ... innovations which do not affect the function and safety of the machine These modifications may not necessarily be specified in this user manual Printing errors reserved INTRODUCTION Your new wood processor will more than satisfy your expectations It has been manufactured under stringent quality standards to meet superior performance criteria You will find your new unit easy and safe to operate an...

Страница 3: ...nd collection systems or check with your local authority or local stores for advice of environmental safe recycling SYMBOLS The rating plate on your machine may show symbols These represent important information about the product or instructions on its use Read these instructions in full before using the machine Wear eye protection Wear hearing protection Wear dustproof mask Wear safety footwear W...

Страница 4: ...o not remove jammed logs with your hands Always pay full attention to the movement of the log pusher Keep hands out of the way of all moving parts Do not attempt to load or unload logs until the log saw has stopped Caution Thrown objects Before starting any repairs maintenance or cleaning always disconnect the power ...

Страница 5: ...her components lying around the work area Do not use the wood processor in wet or damp areas or expose it to rain Do not use it in areas where fumes from paint solvents or flammable liquids pose a potential hazard INSPECT YOUR WOOD PROCESSOR Check your wood processor before turning it on Keep guards in place and in working order Form a habit of checking to see that keys and adjusting wrenches are ...

Страница 6: ... PREVENT FIRES Do not smoke or have open flames when operating or refilling the wood processor Never operate the wood processor near a flame or candle Oil is flammable and can explode KEEP BYSTANDERS AWAY Allow only one person to load and operate the wood processor Always keep bystanders including visitors children and pets away from the work area especially when the wood processor is under operat...

Страница 7: ...which it was not intended Do not alter the equipment or use the equipment in such a way as to circumvent its design capabilities and capacities Never try to split logs larger than those indicated in the specifications table DISCONNECT POWER Unplug when not in use before making adjustments changing parts cleaning or working on the wood processor Consult technical manual before servicing NEVER LEAVE...

Страница 8: ...ently the verification shall be carried out and by what method SPECIFICATIONS Model number 65638 Trade Name VARIMATIC 300 Splitter Motor 5000 W 400 V 3 50 Hz 9 1 A S6 40 IP54 Splitting Force 7 ton 10 Splitting Capacity Diameter 5 30 cm Length 20 55 cm Hydraulic Pressure 17 8 MPa Hydraulic Oil Capacity 18 l Ram Travel 94 5 cm Speed Forward 32 cm s Retract 110 cm s Chain Saw Motor 4000 W 400 V 3 50 ...

Страница 9: ...ell as a residual current device RCD with maximum residual current rated at 0 03 A The mains connection and extension cable must have 5 wires 3P N PE 3 N PE The mains connection must have maximum 8 saw 10 splitter A fuse Electrical connection rubber cables must comply with IEC 60245 which are always marked with symbol H 07 RN Cables should be identified as it is a legal requirement The cable is no...

Страница 10: ...l 4 Side rail 5 Wheel shaft 6 Nose wheel 7 Support leg 8 Bent bar 9 Log lock handle 10 Processor coupler assembly 11 Connecting piece 12 Operator s manual 13 Hardware bag ASSEMBLY Following the assembly directions below you will assemble the wood processor in a few minutes ...

Страница 11: ...e is a danger of its falling down Therefore never come too close Insert the wheel shaft 3 to square tube sleeve 4 as shown Secure the transport wheels 5 on both sides of the wheel shaft with two washers and M20 lock nuts Adjust the transport wheels on both sides of the chassis 6 to a proper position and secure the wheel shaft on square tube sleeve with two M10x25 bolts and M10 lock nuts ...

Страница 12: ...he locking handles in the clockwise direction The support legs can be lowered to stand on the ground during the work and lifted to the air during the transportation Fasten the connecting piece 10 to the front stand with M10x60 bolts 11 M10 lock nuts and washers 12 Install the nose wheel 13 to U clamp 14 and adjust it on the same level of the transport wheels and support legs Fasten the locking han...

Страница 13: ...s 16 to square tube sleeves 17 as shown Fix the bent bar 18 to machine case and machine body with three pieces of M16x10 screws as shown Insert the side rail 19 to U type groove and fix it Fasten the protecting wire net 20 onto the side rail 19 with washers bolts and nuts ...

Страница 14: ...from tow vehicle s trailer hitch Drive tow vehicle clear Detach the processor coupler assembly Adjust the support legs until processor is level The machine is not approved for travelling on roads and public areas Transportation of the machine using a towing vehicle is not permitted on roads and public areas For minor moving at work site lower the nose wheel to the ground and lift the support legs ...

Страница 15: ...ntil air can go in and out of the oil tank smoothly Air flow thru the oil tank filler should be detectable during the operations Before moving the wood processor make sure the cover of the oil tank is tightened to avoid oil leaking from this point FAILED TO LOOSEN THE OIL TANK COVER WILL KEEP THE SEALED AIR IN HYDRAULIC SYSTEM BEING COMPRESSED AFTER BEING DECOMPRESSED SUCH CONTINUOUS AIR COMPRESSI...

Страница 16: ...16 400 V 3N Never allow motor running at counter direction This will damage the pump and will void the warranty ...

Страница 17: ...ure that all the parts are tight to exclude dangerous factors 4 Take the use of the correct power supply and cables Put the plug in the socket and turn on the motor switch Close the steel mesh insert the key part of the steel mesh into the limit switch A for steel mesh hook the steel mesh 5 Place the log on the roller conveyor and adjust the log cut length by the cut off length gauge Hold the log ...

Страница 18: ...in coat of grease to the surfaces of the push block before operation will lengthen the durability of the push block Good maintenance keeps the push block sliding smoothly for efficient operation and reduced wear Log splitter is equipped with auto cycle valve for hands free operation With auto cycle valve engaged splitter automatically completes forward stoke and returns to fully retracted position...

Страница 19: ...REPLACING OIL The hydraulic system is a closed system with oil tank oil pump and control valve Low oil levels can damage the oil pump Check oil level regularly with dipstick The oil should be completely changed once a year Following hydraulic oils or equivalent are recommend for the wood processor s hydraulic transmission system SHELL Tellus 22 MOBIL DTE 11 ARAL Vitam GF 22 BP Energol HLP HM 22 Mo...

Страница 20: ...tion roughly monthly Changing hydraulic oil filter regularly can help keep the processor running well and reduce downtime Read dipstick to determine the maximum and minimum of the oil level Low oil can damage the oil pump Overfilling can result in excessive temperature in the hydraulic transmission system Apply sealant to filler plug and reinstall it Following an oil change activate the wood proce...

Страница 21: ...protective gloves Use a round file with a diameter corresponding to 1 1x height of the tooth File under the horizontal angle of 35 against the guide plate File only in the direction from the inner side of the tooth towards the outer side Sharpen each tooth equally using the same number of moves File under the angle of 90 against the guide plate Check the safe height of the tooth after each fifth s...

Страница 22: ...ion parts loosening Check and tighten the parts Connection parts bent Repair the bent parts Lower hydraulic oil level Check and refill hydraulic oil Cylinder works with abnormal vibration and noise Lower hydraulic oil level Check and refill hydraulic oil Chain saw works with abnormal vibration and get worn easily Chain tension bolt gets loose Clockwise to tighten up Insufficient supply of lubricat...

Страница 23: ...23 ATTENTION ALL REPAIR WORK MUST BE DONE BY A SPECIALIST FOR THIS PRODUCT WIRING DIAGRAM ...

Страница 24: ...24 PLUMBING DIAGRAM ...

Страница 25: ...25 PART LIST ...

Страница 26: ...26 ...

Страница 27: ...27 ...

Страница 28: ...28 ...

Страница 29: ...29 ...

Страница 30: ...Plain Washer 6 2 19 230019 Gear Pump D3 1 59 230059 Screw M6x16 2 20 230020 Oil suction Filter 1 60 230060 Locknut M10 1 21 230021 Bolt M10x30 4 61 230061 Regulator 2 1 22 230022 Pump Motor 1 62 230062 Adjusting Bolt 1 23 230023 Outlet Pipe D3 1 63 230063 Handle Sleeve 1 24 230024 Plain Washer 10 4 64 230064 Tablet 2 25 230025 Washer Groupware 20 2 65 230065 Plain Washer 6 2 26 230026 Locknut M10 ...

Страница 31: ...e 1 100 230100 Support Leg 1 140 230140 Bolt M8x20 4 101 230101 Plain Washer 10 4 141 230141 Plain Washer 8 8 102 230102 Locknut M10 2 142 230142 Saw Bracket 1 103 230103 Bolt M10x80 2 143 230143 Locknut M8 4 104 230104 Plain Washer 10 4 144 230144 Bolt M8x50 2 105 230105 Nose Wheel 1 145 230145 Spring 2 106 230106 Connecting Piece 1 146 230146 Flange Nut M8 4 107 230107 Bolt M12x80 2 147 230147 S...

Страница 32: ...M8x25 1 220 230220 Bolt M8x20 2 181 230181 Flange Nut M8 4 221 230221 Elastic Washer 8 2 182 230182 Bearing UB204 1 222 230222 Plain Washer 8 2 183 230183 Rhombic Block PFL204 1 223 230223 Iron Handle Sleeve 1 184 230184 Plain Washer 8 2 224 230224 Button Switch for Log Lock Handle 1 185 230185 Bolt M8x30 2 225 230225 Button Cover 1 186 230186 Oil Hose Joint 2 226 230226 Screw M4x8 1 187 230187 Oi...

Страница 33: ...terial with taking into account the use of secondary raw materials according to the legislation valid in your country and with respect to the decrees of local town or municipal authorities The following procedure is recommended for machine disposal after the end of its service life 1 Dismount all parts from the machine that can still be used 2 Dismount plastic machine parts and parts made of non f...

Страница 34: ...o the nearest service shop or directly to the manufacturer 6 All components should be ordered in the nearest service shop or at your dealer s In the case of any confusions concerning the spare parts or technical issues the VARI a s commercial customer service or technical departments are prepared to answer all your inquiries ADDRESS OF THE MANUFACTURER TIYA Hydraulics Co Ltd Fuqian Street North Ga...

Страница 35: ...35 EC DECLARATION OF CONFORMITY1 1 The original declaration of conformity as issued by the manufacturer of the product ...

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