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2500 Automatic Tank Gauge
48
Installation and Operations Manual
Figure 2:
Sheave Alignment
3. Complete the installation of the storage sheave by installing shims
(45)
, a Teflon washer if
needed
(4)
, and a flat washer
(44)
.
4. Test that the sheave turns freely with axial play within 0.005" to 0.010". Lateral offset
between the two sheaves should not exceed 0.032".
Note
If play is excessive, add shims
(45)
to remove play.
5. Attach the end of the tape over the sheave pin
(28)
and while wearing gloves, wind the tape
onto the sheave assembly
(18)
as an assistant provides some tension on the tape to keep it
from kinking or twisting.
6. Prior to installing the cassette
(50)
into the gauge head, use the crank assembly
(52)
to wind
the cassette clockwise the number of turns indicated in section , Install Tape in the Gauge
Head, on page 35. The counter reading should match the product level.
7. Lock the crank assembly by setting the spring-loaded screw into the keyhole slot in the cas-
sette.
8. With the crank assembly locked in position, install the cassette into the gauge head.
9. Install the two socket-head screws
(49)
to secure the cassette to the storage sheave.
10. Grasp the crank assembly handle firmly, and pull the spring-loaded screw to unlock the
handle. Rotate the handle to take up any slack in the tape.
11. Remove the crank assembly.
12. Check the tape path to insure that the tape is not twisted or kinked.
13. Test the operation of the gauge by rotating the gauge check knob ¼ turn clockwise and
releasing.
•
The level indicated on the counter should return to the same reading ±
1
/
8
“.
14. Install the outboard sheave elbow cover.
15. Install the back cover and any auxiliary equipment.
Note
The slotted coupling on any auxiliary equipment must engage the drive pin on the
sprocket sheave.
16. Check the level indication on the gauge and compare it with the level reading recorded
before disassembly.
17. If necessary, adjust the gauge level reading to match the pre-disassembly reading.
18. To complete the assembly, refer to section , Initial Lubrication, on page 42
.
0.032”
0.005” to 0.010”
Axial play
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