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CONTENTS
1.0
Installation. ................................................................................................................................ 4
1.1
Positioning the Vapac LR unit ................................................................................................... 4
1.1.1
Vapac LR unit dimension layout ............................................................................................ 4
1.1.2
LR weights ............................................................................................................................. 7
1.2
Positioning the steam pipes ...................................................................................................... 7
1.2.1
General .................................................................................................................................. 7
1.2.2
Steam Hose Connection ....................................................................................................... 7
1.3
Plumbing Considerations. ......................................................................................................... 8
1.4
Electrical Connections .............................................................................................................. 9
1.4.1
Important E.M.C. Considerations ......................................................................................... 9
1.4.2
Power Supply Connection ................................................................................................... 10
1.4.2.1
Volt free alarm outputs ........................................................................................................ 10
1.4.2.2
Unit control terminals ........................................................................................................... 10
1.4.3
Electrical Connections ......................................................................................................... 11
1.4.4
Cable Entry Provision .......................................................................................................... 11
1.4.5
Vapac Control Circuit Transformer ...................................................................................... 11
1.4.6
RDU Connection.................................................................................................................. 11
1.4.7
Cylinder Electrical demand loads ........................................................................................ 12
1.5
Control Circuit Connections .................................................................................................... 13
1.5.1
Control Circuit Wiring .......................................................................................................... 13
1.5.2
Proportional Control ............................................................................................................ 13
1.5.3
Control Signal Selection ...................................................................................................... 13
1.5.4
On/Off Control ..................................................................................................................... 13
1.5.6
Security Circuit / E.P.O. Shutdown ...................................................................................... 14
1.5.7
Load Shed Option................................................................................................................ 14
1.5.8
Master/Slave System .......................................................................................................... 15
2.0
Start-Up / Operation ................................................................................................................ 16
2.0.1
Start-up check list ................................................................................................................ 16
2.0.2
Start-Up Instructions ............................................................................................................ 17
2.0.3
Commissioning/Start-Up ..................................................................................................... 17
2.0.4
Features of VAPANET Resistance Heater Unit .................................................................. 17
2.1
Service Advice ........................................................................................................................ 18
2.1.1
Cylinder Inspection. ............................................................................................................. 18
2.2.1
Feed Valve with Strainer ..................................................................................................... 19
2.2.2
Drain Pump .......................................................................................................................... 19
3.0
Location of Indicators and Controls ....................................................................................... 20
3.1
Positioning of Indicators and controls on Vapac ® Vapanet ® LR Units. ............................... 20
3.2
Initial Set-up ............................................................................................................................ 21
3.3
Normal Run / Standby / Start-up – No User Intervention Required ........................................ 22
3.4
Fault / Service Indications – Requiring Operator Intervention. ............................................... 23
3.4.1
To Postpone the Sevice: ..................................................................................................... 24
3.4.2
To Service the unit: ............................................................................................................. 24
3.5
Other Options .......................................................................................................................... 25
3.6
Use with LRO unit................................................................................................................ 25
4.0
Trouble-shooting Check List ................................................................................................... 26
5.0
Wiring Diagram ....................................................................................................................... 27
Appendix 1.
A Guide to Positioning Steam Pipes: ................................................................................................. 41
Appendix 2.
A Guide to Positioning Multipipes: ..................................................................................................... 43