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Release  08/21

High-Containment Roadside Safety Barrier

11

HIGHWAY

1kN Force

700mm

Embedded Z-Post

Ground Level

Displacement

less than 1mm

1kN Force

700

mm

Embedded Z-Post

Ground Level

Displacement

less than 1mm

7.6   Post Pullover Test

In  the  event  that  the  soil  type  cannot  be  verified,  the 
suitability of the post foundation can be established through 
a post pullover test.

This  is  undertaken  by  applying  a  1kN  load  to  the  post, 
700mm above ground level. The load is applied prior to the 
attachment of the rail. Displacement at the base of the post 
shall not exceed 1mm whilst the load is applied.

An  alternative  post  pull  over  test  can  be  achieved  via  a 
more  destructive  means,  whereby  a  load  of  1.2  tonnes  is 
applied to the test post at a height of 700mm. This loading 
approximates the probable capacity of the post and should 
be able to be maintained with minimal rotation of the post 
in the soil. At the completion of the testing the post should 
be removed from the test location and should not be used in 
the installation.

7.7   Posts on Base Plates

In the event that the Z-post cannot be installed to the required 
in-ground depth, the use of a base plate mounted on a suitable 
foundation can be adopted. Posts on base plates are typically 
used  at  culvert  locations,  and  in  areas  where  underground 
services  restrict  posts  from  being  driven  into  the  ground. 
Refer  to  Valmont  Highway  drawings  for  the  installation  of 
posts on base plates base plates and to your local Valmont 
representative  for  appropriate  footing  design  conditions.

7.8   Z-Posts in Rock

Traditional  guardrail  posts  are  designed  to  yield  in  the 
surrounding  soil  and  their  placement  in  rock  or  concrete  is 
problematic. Restraining the traditional posts by setting them 
in narrow holes drilled into rock, setting them in concrete or 
placing a mowing strip around the posts can lead to a failure 
of the system to safely contain and redirect the errant vehicle.

The specially engineered Z-post dissipates energy by yielding 
through bending near ground level. This means that typical 
recommendations for the installation of a traditional guardrail 
post in rock are not applicable to the Z-post. When rock is 
encountered, the installation guidelines as detailed in Table 
5 are applied. If required the bottom of the post may be cut 
onsite  by  a  disc  grinder  or  equivalent  steel  cutting  tool. A 
corrosion resistant treatment will need to be applied to the 
freshly cut surface, Valmont recommend a Zinc metal spray in 
accordance with section 7.4.

7.9   Non-Standard Post Spacing

Occasionally,  an  underground  services  or  obstruction  may 
prevent  a  post  from  being  installed  at  the  recommended 
spacing. In these instances, there are a number of options:
•  Ommit the post and leave a 4m gap. This will result in an 

11% increase in deection if impacted in that location. For 
bidirectional trac, this increase in deection is applicable 
for 4m upstream and downstream of the omitted post. A 
single post omission is permissible for no more than one 
location in 30m of Ezy-Guard HC.

•  If the underground conict is short in length, the post can 

be moved 1m upstream or downstream  from the original 
position. Special rails  are available from Ingal with slots 
at 1m intervals. Alternatively, the rail can be drilled to take 
the M16 carriage bolt. The drilled hole should have the 
galvanized  coating  repaired  in  accordance  with  section 
7.4.

•  A  concrete  foundation  can  be  installed  and  a  post  on 

baseplate  can  be  anchored  to  the  foundation.  Refer 
section 7.7 for further details.

7.10   Delineation

A  specially  designed  delineator  is  attached  to  the  Z-post. 
Typically, delineation is arranged so that drivers approaching 
from either direction will see only;

 

Red retro-reflectors on their left;

 

White  retro-reflectors  on  their  right 
on two-way carriageways; and

 

Yellow  retro-reflectors  on  their 
right  on  one-way  carriageways  and 
medians separating traffic in opposing 
directions 

The spacing of delineators is dependant 
upon driver line of sight. As a general rule 
delineators are provided for installation 
every  20m  on  straight  alignments. 
Installation  on  curves  will  require  a 
closer  spacing  dependant  upon  the 
radius of the roadway.

Figure 7: Z-Post Pullover Test

Содержание Ezy-Guard HC

Страница 1: ...HIGHWAY High Containment Roadside Safety Barrier Product Manual EZY GUARD HC High Containment Roadside Safety Barrrier www valmonthighway com MASHTL4 COMPLIANT MASHTL3 COMPLIANT Release 08 21...

Страница 2: ...and rail stiffening plates This unique connection provides a soft ride down for the occupants and smooth vehicle containment and redirection 2 0 Specifications Ezy Guard HC Z Post Length 2 000mm Ezy G...

Страница 3: ...parture Transition Rail 1905mm 10001811 W Beam 4000mm NLL 10000977 Thriebeam 4000mm NLL 10000837 Ezy Guard HC Post 2000mm 10005540 Ezy Guard 4 Post 1650mm 10007390 HD Carriage 10004116 Smart Carriage...

Страница 4: ...In the revised standard AS NZS 3845 1 2015 MASH has been nominated as the basis of testing procedures for road safety barrier systems The MASH TL4 crash test matrix requires the following impacts 1 10...

Страница 5: ...ts The Z posts are designed to yield by bending near ground level This bending action absorbs impact energy reducing the potential for post fracturing A fractured or split guardrail post presents a si...

Страница 6: ...design uses fewer components and features 2 000mm Z posts that are rapidly driven into the ground The Z post embedment depth is just 1 030mm a significant reduction when compared to other Thrie beam...

Страница 7: ...s than the public domain guardrail systems Z posts weighing just 19 5kg are lighter than traditional Thrie beam C posts The lightweight Z post reduces manual lifting by installation crews The rounded...

Страница 8: ...nd working widths for the MASH TL4 10 000kg truck with various post spacings 6 2 Slopes The maximum cross fall for an installation of Ezy Guard HC is 10H 1V 10 Proximity to a batter slope will depend...

Страница 9: ...350 terminal refer to installation drawings Terminals should be installed in accordance with the proprietor s drawings and specifications Z posts are not to be used in the terminals unless approved b...

Страница 10: ...unless verified by Valmont Highway Flame cutting of rails or posts is not permitted Saw cutting and drilling is permitted in the event that a post is to be installed at an irregular spacing and or ro...

Страница 11: ...gh bending near ground level This means that typical recommendations for the installation of a traditional guardrail post in rock are not applicable to the Z post When rock is encountered the installa...

Страница 12: ...ter hole to a depth of 500mm install the post in the hole and backfill Rock is encountered within 450mm of the surface Drill a 160 300mm diameter hole 500mm into the rock or to a minimum total post em...

Страница 13: ...0mm into the rock or to a minimum total post embedment depth of 700mm whichever comes first install the post and backfill Rock is encountered 650mm to 1000mm below ground Drill a 160 300mm diameter ho...

Страница 14: ...4m to 45m Convex Ezy Guard HC for Concave Curves can be used from 2 4m to 45m Curves in excess of 45m do not require shop curving as the rail can be field installed to suit Guardrail may be curved ei...

Страница 15: ...uces sharp tearing edges nor shall it cause damage to pavement If the Ezy HC Carriage cannot freely move as it is attached to the post as a result of deformation of the post during installation then t...

Страница 16: ...pavement or material around a post shall be left dense tight and smooth so that resistance to water penetration is similar to that of the adjacent surface 7 13 Installation Tolerances The tolerance on...

Страница 17: ...side Safety Barrier 17 HIGHWAY Figure 16 Ezy Guard HC Installation Tolerances Plan View Side View Front View 20mm 20mm Height 20mm 25mm post spacing tolerance measured at top of post 20mm lateral tole...

Страница 18: ...transition rails then anchored with approved terminals Yes No Are the cables in the terminals tensioned to their nominated torque taut Yes No Has any minor damage been repaired using two coats of an...

Страница 19: ...actors such as flame duration and intensity Typical bushfire conditions may expose steel structures to an air temperature of 800 C for periods of up to 120 seconds however zinc coatings are generally...

Страница 20: ...Release 08 21 20 HIGHWAY...

Страница 21: ...Release 08 21 21 HIGHWAY...

Страница 22: ...DATE CHECKED ISSUE FOR C I V I L P R O D U C T S COMPANY valmont A EZY GUARD HIGH CONTAINMENT TRANSITION DETAIL EZY GUARD HC TO 790MM W BEAM EZY HC 002 0 N T S A3 J SALES MARKETING DRAWINGS EZY GUARD...

Страница 23: ...Release 08 21 23 HIGHWAY...

Страница 24: ...Release 08 21 24 HIGHWAY...

Страница 25: ...nt Level Deflection Permanent Deflection Ezy Guard HC MASH TL4 1 77m 1 30m MASH TL3 1 16m 0 70m NCHRP 350 TL4 1 0m 0 60m APPROVED DRAWN SCALE Rev NAME DATE CHECKED ISSUE FOR INFORMATION ONLY C I V I L...

Страница 26: ...E CHECKED ISSUE FOR C I V I L P R O D U C T S COMPANY valmont A EZY GUARD HIGH CONTAINMENT POST ON BASE PLATE ASSEMBLY DETAIL EXPLODED VIEW EZY HC 005 0 N T S A3 J SALES MARKETING DRAWINGS EZY GUARD H...

Страница 27: ...COMPANY valmont A EZY GUARD HIGH CONTAINMENT POST ON BASE PLATE CONFIGURATION DETAIL EZY HC 006 1 N T S A3 04 10 2016 MC LG 04 10 2016 LG 04 10 2016 J SALES MARKETING DRAWINGS EZY GUARD HC EZY HC 006...

Страница 28: ...HIGHWAY 57 65 Airds Road Minto NSW 2566 Ph 612 9827 3353 info valmonthighway com www valmonthighway com www valmonthighway com Design and Development of Highway Safety Innovations...

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