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12

4.5

OPERATING

4.5.1

OPERATIONAL HINTS

Although the mixer is simple and easy to operate,
there are some basic rules and steps to follow to
achieve top mixing performance.  It may be neces-
sary to make some trial loads before the ideal mixture
is achieved.

4.5.2

SET-UP

Hay restrictors must be set (you will have to experi-
ment with various settings until the desired length of
cut is achieved).

4.5.3

LOADING

Note : Always remove twines from bale before putting
into the tub.

4.5.4

BIG BALES

Large square or round bales must be processed
alone before they can be mixed efficiently with other
ingredients.

It is very important that dry forages are coarsely cut
first, than the other ingredients can be added while
the mixer is running.

The long stem forages will continue to be cut as other
materials are added and mixed.

4.5.5

LOADING SEQUENCE

After the long stem forages are coarsely cut, other
ingredients can be added and mixed.

The loading sequence may vary but typical sequence
would be :

1- Haylage
2- Corn silage
3- Small quantity ingredients (minerals, proteins, 

etc.)

4- Grains, wet and dry ingredients
5- Water or any other liquid ingredients

As a rule of thumb, when all ingredients are added,
allow a final mix time of 3 to 7 minutes.

You may have to make some tries to find the best
loading sequence for your own situation.

4.5.6

ADJUSTMENTS

When processing material, especialy when the mix-
ture consists of a high percentage of hay, there may
be spillage over the side of the tub. To remedy :

-

Operate at low speed

-

Retract and lock out restrictor plates

-

Reduce load size

If spillage still occurs, the optional rubber side exten-
sions may be needed.

4.5.7

UNLOADING

Avoid stopping the mixing auger when fully
loaded. 

It is recommended to unload the mixed

ration immediately after mixing.  A fully loaded tub left
sitting for a long period of time will allow the mixed
ration to settle in the tub and on the auger flighting.

It will take more horse power and cause more stress
on the drive mechanism.

4.5.8

CUTTING KNIVES

The quantity and location of knives that come stan-
dard with the mixer are what we think is the best cut-
ting action with a minimum of horsepower require-
ments.

Removing knives will decrease the speed of cutting
action and reduce the horsepower requirements.
Adding extra knives will help break down and cut long
stem faster but will increase horsepower require-
ments.

Содержание 400-STA

Страница 1: ...STATIONNARY VERTICAL MIXER MODEL 400 STA 575 STA OPERATOR S MANUAL AND 2008 11 21 PARTS LIST...

Страница 2: ...lity in connection with the subsequent sale of the Stationnary Vertical Mixer This warranty shall not apply to any Stationnary Vertical Mixer which has been altered outside the factory in any way if a...

Страница 3: ...er of your Valmetal Stationnary Vertical Mixer when ordering parts or request ing service or other information The serial number plate is located where indicated Please mark the number in the space pr...

Страница 4: ...4 PRE OPERATION CHECKLIST 4 5 OPERATING 4 5 1 OPERATIONAL HINTS 4 5 2 SET UP 4 5 3 LOADING 4 5 4 BIG BALES 4 5 5 LOADING SEQUENCE 4 5 6 ADJUSTMENTS 4 5 7 UNLOADING 4 5 8 CUTTING KNIVES SECTION 5 SERV...

Страница 5: ...ho will be operating or maintaining the Machine read and understand the Safety Operation and Maintenance informations contained in the Operator s Manual This manual covers models 400 STA 575 STA manuf...

Страница 6: ...cidents Cost Accidents Can be avoided Note the use of the signal words DAN GER WARNING and CAUTION with the safety messages The appropriate signal word for each message has been selected using the fol...

Страница 7: ...ate the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do not modify the equipment in any way Unauthorized modification may impair the function and o...

Страница 8: ...rts or moving machinery and cause severe injury or death 7 Should a problem occur during operation of the Stationnary Vertical Mixer turn OFF motor lock out power at master power panel and wait for al...

Страница 9: ...ALS 1 Keep safety decals and signs clean and readable at all times 2 Replace safety decals and signs that are missing or have become illegible 3 Replaced parts that displayed a safety sign should also...

Страница 10: ...w anyone else to operate this equipment until such information has been reviewed Annually review this information Make these periodic reviews of SAFETY and OPERATION a standard practice for all of you...

Страница 11: ...ze yourself with the various Safety Decals the type of warning and the area particular func tion related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY REMEMBER If Safety De...

Страница 12: ...he various Safety Decals the type of warning and the area particular func tion related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY REMEMBER If Safety Decals have been dam...

Страница 13: ...ting servic ing adjusting repairing unplugging or filling 2 Be sure all safety shields are in good condition and properly installed before operating 3 Never climb onto Mixer or place hands in any open...

Страница 14: ...it switch option C Discharge chute D Auger E Weight bar F Elbow planetary gearbox G PTO drive shaft H 2 speed gearbox I Frame J Gearbox lever K Scale indicator option L Tub M Extension option N Electr...

Страница 15: ...ionnary Vertical Mixer requires that each operator reads and understands the operating procedures and all related safety precautions outlined in this section A pre operation checklist is provided for...

Страница 16: ...edients 5 Water or any other liquid ingredients As a rule of thumb when all ingredients are added allow a final mix time of 3 to 7 minutes You may have to make some tries to find the best loading sequ...

Страница 17: ...fittings will not take grease remove and clean thoroughly Replace if necessary 5 Pump the grease slowly until a slight film of grease appears around the bearing seal SECTION 5 SERVICE AND MAINTENANCE...

Страница 18: ...he 2 speed gearbox drive shaft every 8 to 10 hours 4 Grease flange bearings 3 on the opening door system monthly 5 Planetary right angle gearbox A grease line grease fitting located underneath the tub...

Страница 19: ...from the expansion reservoir and pour slowly the oil The oil will flow through the hose and up into the gearbox by gravity figure 4 2 When the gearbox is full the oil level in the reservoir will stabi...

Страница 20: ...g 6 Reinstall and tighten all plugs Damage caused by operating the mixer with lower oil level will not be covered by warranty Check regularely 5 2 MAINTENANCE IMPORTANT NOTICES Verify all safety guard...

Страница 21: ...17 5 3 SERVICE RECORD See Lubrication and Maintenance sections for details of service Copy this page to continue record ACTION CODE CHECK G GREASE C CHANGE L LUBRICATE...

Страница 22: ...lt torque chart as a guide Replace hardware with the same strength bolt ENGLISH TORQUE SPECIFICATIONS METRIC TORQUE SPECIFICATIONS Torque figures indicated above are valid for non greased or non oiled...

Страница 23: ...19 Stationnary Vertical Mixer Revised 2008 11 21 STATIONNARY VERTICAL MIXER MODEL 400 STA 575 STA PARTS LIST...

Страница 24: ...0 UCF215 48 Bearing 3 14 48 920 Bearing plate angle 15 48 921 Bearing plate 16 Motor option REF PART NO DESCRIPTION 17 41 2 5V4 65 Pulley 2 5V4 65 x SDS 18 41 SDS 1 375 Hub SDS 1 3 8 19 47 300 3 Tight...

Страница 25: ...t B128 motor 25 30 HP 42 B130 V Belt B130 motor 40 50 HP 17 40 UCF211 32 Flange bearing 2 18 48 920 Bearing plate angle REF PART NO DESCRIPTION 19 48 921 Bearing plate 20 Motor option 21 41 5B54 SK Pu...

Страница 26: ...NPT x 3 8 M GAS 14 13C45 0038 Elbow 3 8 M NPT x 3 8 F NPT 15 96 12810 06 06 Adaptor 3 8 M NPT x 3 8 INT 16 01C650071 Collar stainless steel HS 8 REF PART NO DESCRIPTION 17 96 PUSHRC 06 Flexible hose...

Страница 27: ...model 575 4 48 182 External ladder plate 5 48 181 Internal ladder plate 6 97 7500 1 Weight bar 7 48 108 Weight bar bracket REF PART NO DESCRIPTION 8 01C33 0407 Hex bolt 5 8 x 5 gr 8 9 01C33 0411 Hex...

Страница 28: ...pening wheel 11 47 403 Door opening wheel lock 12 01C64 0232 Black plastic knob 3 8 UNC REF PART NO DESCRIPTION 13 37 051 Gearbox support option 14 47 005 Guard option 15 60 4016 1 125 Half coupling 1...

Страница 29: ...25 Stationnary Vertical Mixer Revised 2008 07 01 PLANETARY GEARBOX...

Страница 30: ...26 Stationnary Vertical Mixer Revised 2008 07 01 PLANETARY GEARBOX CONTINED...

Страница 31: ...ary Vertical Mixer Revised 2008 07 01 2 SPEED D 732 GEARBOX 22 28 29 30 31 22 23 32 33 34 22 40 33 25 35 14 37 38 36 39 27 23 41 42 8 26 12 13 11 10 9 8 7 6 5 4 3 2 1 25 23 15 24 22 25 26 23 16 15 19...

Страница 32: ...28 Stationnary Vertical Mixer Revised 2008 07 01 2 SPEED D 732 GEARBOX CONTINED...

Страница 33: ......

Страница 34: ...VALMETAL INC 230 BOUL INDUSTRIEL ST GERMAIN QUEBEC CANADA J0C 1K0 TEL 819 395 4282 FAX 819 395 2030 www valmetal com info valmetal com PRINTED IN CANADA ISSUED DATE 2008 07 01 PART NUMBER 48 98 0011...

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