Valmet Flowrox SKW DN50-600 Скачать руководство пользователя страница 41

13

4SK70EN - 5/2023

4.3  Valve installation

At least the following must be ensured before valve 

installation:
•  The pipeline is isolated from the process and there is no 

pressure in it.

•  The pipeline is empty, clean, and cooled down.
•  The pipeline flanges are parallel, concentric and with 

correct distance.

•  The flange connection bolts size is correct. See Table 6.
•  The valve is in OPEN position.

Follow these Installation steps:
1.  Disconnect automatic actuator from power supply if 

connected.

2.  Install the safety guards and required accessories to the 

valve

3.  Lift the valve on place with appropriate lifting 

equipment.

4.  Tighten the flange connection bolts evenly in a crosswise 

sequence shown in Figure 9. Recommended tightening 

torque is shown in Table 6.

5.  Other than mentioned flange drillings are also available.
Always support DN250 (10") and larger automatically 

actuated valves (Support for automatically actuated valves.).
6.  Connect automatic actuator to power supply.
7.  Connect flushing connection (if applicable).
8.  Check that all connections have been fastened and the 

actuator is installed correctly.

9.  Run a few open/close cycles without pressure in the 

pipeline.

For an electric actuator, close the valve manually 

halfway then operate electrically to ensure that the 

wiring is done properly.

10.  Refer to 

Troubleshooting

 if the valve does not operate 

smoothly or without extra force.

Table 6. 

Valve connection maximum tightening torque 

and bolt nominal diameter for steel flanges.

Valve size 

(DN)

Recommended 

tightening 

torque for 

flange bolt 

Nm (ft-lbs)

Tapped hole  

depth in 

body 

(mm)

DIN  

 Bolt 

nominal 

diameter

ANSI150  

Bolt nominal 

diameter

50 (2”)

43 (32)

12

M16

5/8”-11 

UNC

80 (3”)

43 (32)

14

M16

5/8”-11 

UNC

100 (4”)

43 (32)

14

M16

5/8”-11 

UNC

150 (6”)

75 (55)

16

M20

3/4”-10 

UNC

200 (8”)

75 (55)

23

M20

3/4”-10 

UNC

250 (10”)

120 (90)

23

M20

7/8”-9 UNC

300 (12”)

120 (90)

24

M20

7/8”-9 UNC

350 (14”)

185 (135)

24

M20

1”-8 UNC

400 (16”)

185 (135)

30

M24

1”-8 UNC

450 (18”)

260 (190)

28

M24

1-1/8”-7 

UNC

500 (20”)

260 (190)

42

M24

1-1/8”-7 

UNC

600 (24”) 

260 (190)

42

M27

1-1/4”-7 

UNC

Figure 9.  Flange bolt tightening example.

Содержание Flowrox SKW DN50-600

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Страница 14: ...4SK70ZHS 6 2022...

Страница 15: ...4SK70ZHS 6 2022 5 6...

Страница 16: ...4SK70ZHS 6 2022 4 2 7 cm3 cm3...

Страница 17: ...4SK70ZHS 6 2022...

Страница 18: ...4SK70ZHS 6 2022...

Страница 19: ...4SK70ZHS 6 2022 Nm...

Страница 20: ...4SK70ZHS 6 2022 20...

Страница 21: ...4SK70ZHS 6 2022...

Страница 22: ...4SK70ZHS 6 2022 22 DN D F U K N S V W H H H D F U K N S V W H H H...

Страница 23: ...23 4SK70ZHS 6 2022 DN D F U K N S V W H H H D F U K N S V W H H H...

Страница 24: ...4SK70ZHS 6 2022 24 SKW 2 0 SKW SKF H 400V 50Hz H 380V 50Hz 440V 50Hz D 525V 50Hz 460V 60Hz N 4 6...

Страница 25: ...25 4SK70ZHS 6 2022 2 3 4 5 6 7 8 0 2 4 S2 S3 S4 S5 S6 S7 S8...

Страница 26: ...4SK70ZHS 6 2022 26 F F5 H S S5 Z2 Z3 Z5 Z6...

Страница 27: ...27 4SK70ZHS 6 2022 Z7...

Страница 28: ...Valmet 4SK70ZHS 6 2022...

Страница 29: ...ion maintenance and operating instructions Flowrox Slurry Knife Gate valves SKW DN50 600 Wafer SKF DN80 600 Flanged These instructions must be read carefully and understood prior to the installation u...

Страница 30: ...NG THEIR FUNCTIONS EVERYONE MUST BECOME FAMILIAR WITH ALL INSTRTUCTIONS IN THIS MANUAL BEFORE ANY INSTALLATION USE MAINTENANCE REPAIR OR ANY OTHER ACTIONS OF THE RESPECTIVE GOODS AND OR SERVICES WHICH...

Страница 31: ...alves 6 2 3 Using the valve in explosive conditions 6 2 4 General description 6 2 5 Principle of operation 6 2 6 Mechanical structure 7 2 7 Technical Specifications 10 2 8 Product identification 10 3...

Страница 32: ...irective 2006 42 EC Annex IIB partly completed machinery As the product may be used as parts or components in machinery we declare that this product must not be put into service until the relevant mac...

Страница 33: ...nderstand the operation and maintenance instructions before using the product Mandatory action symbol Obey these instructions to prevent machine malfunctions Forbidden action symbol Prevent accidents...

Страница 34: ...tructure Removable ring sleeves on both sides of the gate provide a bi directional bubble tight seal In the open position the two ring sleeves seal against each other in the centre of the valve provid...

Страница 35: ...ves can be delivered with the actuator options shown in Figure 2 Alternative actuators Manual actuator type depends on the valve size Figure 2 Alternative actuators Type Description M Manual actuator...

Страница 36: ...9 18 15 6 7 21 22 10 11 12 14 17 1 Figure 3 Exploled view of SKW valve Table 3 SKW valve part list Part Description Part Description 1 Ring sleeve 12 Washer 2 Body SKW 13 Plug 3 Tower 14 Grease nippl...

Страница 37: ...2 14 17 NOT AVAILABLE ON ALL OPTIONS SIZES 1 1 Exploled view of SKF valve Table 4 SKF valve part list Part Description Part Description 1 Ring sleeve 12 Washer 2 Body 13 Plug 3 Tower 14 Grease nipple...

Страница 38: ...ment to ISO 8573 1 2010 7 4 4 is recommended If any component used on the valve has a stricter requirement pressure air quality the stringent shall prevail Use correct sized pneumatic hoses to ensure...

Страница 39: ...n of the cylinders 6 Protect valve ring sleeves from heat light and exposure to ozone 7 Cover the flange openings 8 Do not store any objects on the rubber ring sleeves 9 Follow actuator instructions f...

Страница 40: ...afe installation and maintenance See Appendix A for valve dimensions Notice that during opening and closing cycles a small amount of medium is discharged in the valve body cavity therefore do not inst...

Страница 41: ...ct automatic actuator to power supply 7 Connect flushing connection if applicable 8 Check that all connections have been fastened and the actuator is installed correctly 9 Run a few open close cycles...

Страница 42: ...ot readily available Larger diameter valves can have additional flushing connection to ensure proper flushing Flushing connection are on the sides bottom or on the face of the valve Hole sizes are sho...

Страница 43: ...e is operated The flushing water is then left on for the entire cycle and for a minimum of 10 seconds after the cycle To improve flushing the water should be left on until clean flushing water is exha...

Страница 44: ...ication Use only silicone based lubricants such as DOW 111 DOW 4 DOW 44 GENERAL ELECTRIC COMPOUND G661 AND RHONE POULENE RHODORSIL III Flowrox gate valves have grease nipples on both sides of the valv...

Страница 45: ...nnect automatic actuator to power supply and remove locking pins 13 12 Run a few test strokes before the pipeline is pressurized 6 5 Changing the ring sleeves To change the ring sleeves the valve need...

Страница 46: ...linder shaft The position is needed in valve assembly 7 Remove the clevis locking screw 15 and the clevis 14 8 Remove the bolts from between the actuator and tower or adapter plate if equipped Lift th...

Страница 47: ...15 It is to prevent excessive gate drop before clevis pin is installed 4 Apply recommended silicon lubricant on the chamfered edge and sides of the gate 2 and slide it through the opening at the top...

Страница 48: ...rn 8 Loosen the clevis locking screw 15 9 Rotate the clevis 14 on the stem to adjust it up or down according the dimension measured above 10 Re install the clevis and test if the locking pins 13 fit i...

Страница 49: ...en close or valve is not tight Fault in actuator limit switch or control system Check and fix actuator operation Clogged up with solids Clean gate and body cavity Check or install flushing Damaged gat...

Страница 50: ...size inch Dimensions in inch Weight in lbs T B B C D E F G J U K N P R S V W M MG A H E MG M A MG E H M MG A E H 3 2 13 2 28 6 50 4 02 22 28 23 07 13 78 4 33 44 37 G1 2 4 2 24 2 40 7 87 4 41 24 72 26...

Страница 51: ...E F G J U K N P R S V W M MG A H E MG M A MG E H M MG A E H 3 6 89 7 05 7 87 4 41 24 72 26 89 29 09 3 15 13 78 4 33 20 20 70 68 125 G 1 2 4 6 89 7 05 9 06 5 20 25 51 28 54 29 57 3 94 13 78 4 72 7 87...

Страница 52: ...he new type code on valve and actuators see the product Technical bulletin 4 Sign Flange drilling J PN 10 EN 1092 K PN 16 EN 1092 L PN 25 EN 1092 M PN 40 EN 1092 C ANSI 150 ASME B16 5 D ANSI 300 ASME...

Страница 53: ...com flowcontrol Subject to change without prior notice Neles Neles Easyflow Jamesbury Stonel Valvcon and Flowrox and certain other trademarks are either registered trademarks or trademarks of Valmet O...

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