Valmar 2055 Скачать руководство пользователя страница 47

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Troubleshooting

VALMAR

Page 40

Problem

Cause

Solution

Speed Fan too slow.

Loose fan drive belt.

Adjust tension.

Flow control valve improperly
set.

Refer to Hydraulic Fan Drive in
Operations section.

Insufficient

oil

supply

from

tractor.

Check

hydraulic

oil

flow

specifications for the tractor.

Ensure that the tractor hydraulic
system is working properly.

Hydraulic Motor leaks.

Seal worn or damaged by heat.

Replace seal.

Overpressure ruptured seal.

Replace seal.

Contaminants damaged seal.

Replace seal. Ensure that oil
supply is clean.

Hydraulic fan drive surges and/or
overheats.

Valmar

flow

controller

incompatible with your tractor’s
hydraulics.

Install  a  Valmar  flow  control
bypass  kit.  See  the  options
chapter  of  this  manual  for
details.

Содержание 2055

Страница 1: ...2055 2455 3255 Pneumatic Granular Applicator OPERATOR S MANUAL V B E P Issue Date June 1999 FAX 204 353 2864 Email valmar valmar com...

Страница 2: ...Box 100 Elie MB R0H 0H0 Phone 204 353 2782 FAX 204 353 2864 Email valmar valmar com Printed in Canada Issue Date June 1999 Part No 20 6191...

Страница 3: ...of Contents Item Page Serial Number Location 3 1 Introduction 4 2 Safety 5 3 Safety Decals 8 4 Operation 11 5 Calibration 17 6 Adjustments and Service 29 7 Troubleshooting 37 8 Options 41 9 Specifica...

Страница 4: ......

Страница 5: ...Page 3...

Страница 6: ...sts or liability for any direct indirect or consequential damages or delay WARRANTY LIMITED OR VOID Any use for purposes other than those for which the product was designed operation beyond rated capa...

Страница 7: ...Page 3...

Страница 8: ...equesting service information Mark the model and serial numbers in the spaces provided for easy reference Applicator Serial Number The Serial Number Plate is located on the front right hand inside pan...

Страница 9: ...Manual Safety Alert Symbol This SAFETY ALERT SYMBOL indicates important safety messages in this manual When you see this symbol be alert to the possibility of personal injury CAREFULLY READ THE MESSAG...

Страница 10: ...ULT IN SEVERE PERSONAL INJURY OR DEATH IF THE PROPER PRECAUTIONS ARE NOT TAKEN WARNING A SPECIFIC HAZARD OR UNSAFE PRACTICE WHICH COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH IF PROPER PRECAUTIONS...

Страница 11: ...cturer 5 Wash thoroughly after working with chemicals especially before eating 6 Wash all clothing contaminated by chemicals 7 Wash down the applicator prior to any maintenance Dispose of wash water i...

Страница 12: ...t in the metering of chemicals and fertilizer onto roadways This may also cause the metering drive to operate at very high speeds and damage some of its components Storage Safety 1 Store the applicato...

Страница 13: ...Valmar Safety Decals Page 7...

Страница 14: ...re the installation area is clean and dry Decide on the exact position before removing the backing paper Remove the smallest portion of the backing paper Align the decal over the desired area and pres...

Страница 15: ...Valmar Safety Decals Page 9 Decal 1 Decal 2 Decal 3 Decal 4 4 5 6...

Страница 16: ...Safety Decals Valmar Page 10 Decal 5 Decal 6...

Страница 17: ...low product through an air delivery system A grooved metering roller accurately meters product from the hopper into the venturis Air passing through the manifold and venturis draws the product into an...

Страница 18: ...turn freely 9 Inspect the gearbox for alignment and proper lubrication Refer to Adjustment and Service section of manual 10 Operate the electrical clutches for proper engagement Refer to Adjustment an...

Страница 19: ...hes 2 The air pressure is above 25 inches Proper fan speed is achieved at a manifold pressure of 17 inches of water column Fan speed is set by adjusting the speed of a gas engine or a hydraulic motor...

Страница 20: ...ocated above each metering roller They must be fully open when metering product Do not use the shut off gates to regulate product flow The shut off gates can be pushed down when removing the metering...

Страница 21: ...iagrams using linch pins on the correct shafts 3 If the appropriate gears on not on the shafts they can be found on the storage shaft as indicated by the diagrams 4 Store the unused gears on the stora...

Страница 22: ...er Remove or install the funnels by rotating the storage latch until they are released or secured Storage 2055 The funnels are stored on the front left and right inner sides of the hopper as noted in...

Страница 23: ...VALMAR Operation Page 17 Figure 4 13 Funnel Installation...

Страница 24: ...Operation VALMAR Page 18...

Страница 25: ...d periodically thereafter For see the applicator should be calibrated each time a particular batch of seed is used When applying seed mixtures consult the New Product Calibration section of this chapt...

Страница 26: ...product must meter out from the bottom of the roller not the top 9 Empty both collection containers into the hopper Measure and record the weight of each empty container Figure 5 3 Calibration Crank C...

Страница 27: ...esults with the Product Flow Rate Charts in this manual A difference in flow rates could indicate the following Incorrect sprocket installation on the ground drive system See Figure 5 4 for correct sp...

Страница 28: ...Calibration Valmar Page 22...

Страница 29: ...Valmar Calibration Page 23...

Страница 30: ...Calibration Valmar Page 24...

Страница 31: ...Valmar Calibration Page 25...

Страница 32: ...art in order to calculate the actual application rate in pounds per acre for all the other gearbox settings Example Calculation Table 5 1 A grass mixture is to be applied at 1 8 pounds per acre A cali...

Страница 33: ...Valmar Calibration Page 27...

Страница 34: ...Calibration Valmar Page 28...

Страница 35: ...level surface Lower all sections of the implement 3 Exercise extreme caution when working around or with high pressure hydraulic systems Depressurize the system when connecting or disconnecting the h...

Страница 36: ...rnate Switch to make sure it is in the proper position b Check the fuses to the control unit Refer to Fuses in this section c Check connections to the power source battery d Check all connections alon...

Страница 37: ...ce if necessary 2 Remove old Loctite from the clutch and engine output shaft Clean thoroughly using a chlorinated solvent Wipe dry 3 Apply Loctite 609 evenly to both mounting surfaces Do not fill the...

Страница 38: ...ure 6 5 Gearbox Adjustments Idler Gear Tension Fig 6 6 Check the idler gear tension as noted below and adjust if necessary 1 Set the gearbox at No 1B and clip the idler gear in place Ensure that the g...

Страница 39: ...nd the metering lip is preset at the factory Should the gap need adjustment do so as follows 1 Loosen the bolts securing each bearing housing to the bottom assembly 2 Insert a spacer for the RED and G...

Страница 40: ...ose grease to each bearing daily Chain drives Lubricate with a recommended chain lubricant Grease or heavy oil will attract dirt and dust Metering Gearbox Lubricant all moving parts of the metering ge...

Страница 41: ...gure 6 11 Gas Engine Fan Belt Tension Pry Here Bolts Locknuts Figure 6 12 Hydraulic Fan Belt Tension Chain Tension Allow 2 slack 1 4 per foot between shaft centers for proper chain tension as measured...

Страница 42: ...re that the throttle and choke operate freely Bearings 1 Inspect the fan bearing Remove the cover loosen the belt and push and pull on the one edge of the impellor 2 Turn the metering system by hand I...

Страница 43: ...Valmar Adjustments Service Page 37...

Страница 44: ...being applied is lower than expected Product density has changed resulting in a discrepancy with the applicator charts Calibrate your applicator Create a new chart Mathematical error during calibrati...

Страница 45: ...flow can carry it Slow down Venturi filling up with product and spilling over Plugged fan inlet Unplug inlet Fan speed too low Increase fan speed to 17 inches water column pressure Fan to manifold hos...

Страница 46: ...be grounded to the manifold Run a small wire preferably copper through the venturi cup and into the manifold as shown below The wire must contact the manifold to ground out the electrical charge Prob...

Страница 47: ...cations for the tractor Ensure that the tractor hydraulic system is working properly Hydraulic Motor leaks Seal worn or damaged by heat Replace seal Overpressure ruptured seal Replace seal Contaminant...

Страница 48: ...perators who need a fan that is driven by a gas engine such as in situations where tractor hydraulic flow may be insufficient for a hydraulically driven fan Note A gas engine is not provided in this k...

Страница 49: ...Assembly Options VALMAR Page 42...

Страница 50: ...fan speed of 3800 rpm Metering Two metering rollers with shut of gate for each roller 20 venturis Manifold and venturis drop for easy calibration and emptying Electric Clutch 12 volt DC 3 4 amps 90 l...

Страница 51: ...uirement is 10 5 gpm U S for a fan speed of 4000 rpm Metering Two metering rollers with shut of gate for each roller 24 venturis Manifold and venturis drop for easy calibration and emptying Electric C...

Страница 52: ...U S for a fan speed of 4200 rpm Metering Two metering rollers with shut of gate for each roller 32 venturis Manifold and venturis drop for easy calibration and emptying Electric Clutch 12 volt DC 3 4...

Страница 53: ...Specifications VALMAR Page 46 Figure 8 2 Control Unit Wiring Figure 8 3 Implement Harness Wiring...

Страница 54: ...VALMAR Specifications Page 47 Figure 8 4 Electric Clutch Wiring...

Страница 55: ...Specifications VALMAR Page 48...

Страница 56: ...VALMAR Specifications Page 49...

Страница 57: ...Page 48 10 Parts...

Страница 58: ...6305 2RS C3 2 8 08 6192 Shaft Fan Hub 1 9 19 3025 Housing Fan Hub 1 10 02 6193 Fan Hub Assy 1 11 03 6149 Mounting Bracket Fan 1 12 17 391 Hose Clamp HS64 4 13 12 6177 Hose Flexible 4x8 1 14 07 6160 T...

Страница 59: ...Parts VALMAR Page 50...

Страница 60: ...er Bushing H 7 8 1 8 11 4085 Belt B70 1 9 11 257 Split Taper Bushing H 1 1 10 11 6203 Sheave BK140H 1 11 03 6934 Hydraulic Motor Mount 1 12 13 5974 Hydraulic Motor Char Lynn 101 2146 1 13 13 6146 Conn...

Страница 61: ...Parts VALMAR Page 52...

Страница 62: ...ring Pin 3 16 x 1 1 4 4 4 4 10 11 1566 16T Gear 2 2 2 11 03 5726 Manifold Assembly 10 outlet 2 03 6229 Manifold Assembly 16 outlet 2 03 6564 Manifold Assembly 12 outlet 2 12 17 6293 Pushnut 3 8 4 4 13...

Страница 63: ...Parts VALMAR Page 54...

Страница 64: ...aft 18 2 7 15 1123 Grey Roller Segment 6 12 Groove 4 6 8 8 15 1124 Grey Roller Segment 3 12 Groove 2 02 7421 Red Roller Assembly 15 28 Groove c w shaft ass y bearings gear 2 02 7423 Red Roller Assembl...

Страница 65: ...Parts VALMAR Page 56...

Страница 66: ...8 5571 Shaft Center 2 15 08 6487 Shaft Output 1 16 17 5524 Linch Pin 3 16 X1 1 4 3 17 17 3127 Washer Gear Spacer 5 18 11 1408 Bearing 1 O D X 1 8 19 07 5579 Shaft Collar 1 20 11 1400 Bushing Plastic 2...

Страница 67: ...Parts VALMAR Page 58...

Страница 68: ...Coil Assembly Non stepped 1 17 18 6384 Alternate Rate Kit inc one each of items 1 3 4 7 8 11 20 21 23 24 25 26 1 18 Alternate Rate Sprocket 1 19 14 449 Sprocket 40B30 1 bore 1 20 07 6475 Tube Spacer...

Страница 69: ...Parts VALMAR Page 60...

Страница 70: ...1 Calibration Funnel 16 outlet 2 03 8535 Calibration Funnel 16 outlet 99 models newer 2 03 6566 Calibration Funnel 12 outlet 2 15 05 667 Latch Handle 2 2 2 16 12 1677 Manifold Pressure Guage 1 1 1 17...

Страница 71: ...Parts VALMAR Page 62...

Страница 72: ...16 18 5 12 1436 Hose PVC 1 x 100 ft 5 7 10 6 17 6052 Tiewrap 14 25 8 10 10 7 17 7561 Tiewrap 32 16 18 20 8 17 7268 Clamp Tridon Trimax 200 44 52 64 9 04 7392 Channel Wheel Drive Cable 1 1 1 10 04 7393...

Страница 73: ...Parts VALMAR Page 64...

Страница 74: ...2 X 4 X 4 1 10 09 6418 Traction Spring 1 11 04 6420 Cable Arm Mount 1 12 03 7538 Wheel Pivot Base 1 13 26 1203 Flange Nut NC 8 14 17 6419 U Bolt X 4 2 15 03 3144 Bearing Tube 1 16 14 239 Bearing 1 I D...

Страница 75: ...Parts VALMAR Page 66...

Страница 76: ...each of items 3 4 2 3 11 7169 Pulley 2 4 17 7170 Quick Link 5 16 2 5 17 6889 S Hook 2 7 8 x 3 16 1 6 14 6887 Transport Chain 1 7 03 6428 Cable Lift Arm 1 8 26 0302 Capscrew 3 8 X NC 2 9 26 1202 Flang...

Страница 77: ...Parts VALMAR Page 68...

Страница 78: ...42 Decal 3255 Short 1 22 9503 Decal 2455 Long 1 5 22 6217 Flow Rate Chart Ultra Low Low 1 1 1 6 22 6190 Flow Rate Chart Med High 1 1 1 7 22 5840 WARNING Chemicals 1 1 1 8 22 3921 WARNING Hydraulics 1...

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