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Installation and Servicing ecoTEC plus

20

4 Boiler installation sequence 

4.3.3  Gas connection

  Danger!

   

The gas connection may only be made by a

   

competent person.

   

The legal directives and the local regulations

   

for gas supply companies must be observed.

   Caution!

   

Ensure a stress-relief assembly of the gas  

   

pipes to avoid leakages!

   Caution!

   

The gas regulating block may be tested for  

   

leakage only with a maximum pressure of

   

150 mbar!

   

Higher testing pressures can damage the

   

gas fitting.

   Caution!

   

When making final connection to the boiler, if

   

using soldered fittings, extra care should be

   

taken to avoid damage to isolation valves

   

through heat transfer.

   

Before connection check the supply of

   

local gas.

  Note!

   

Ensure the gas supply pipe work is adequately

   

sized so that a 20 mbar gas pressure is    

   

available at the boiler inlet at full flow rate.

   

• Tighten all connections.

   

• Check the gas connection with leak indicator  

   

  spray for leakage.

The gas supply can be connected from below, or 

through the wall at the rear of the boiler. See fig 4.5. 

and refer to section 3.4.

The whole of the gas installation, including the meter, 

should be inspected, tested for soundness and purged 

in accordance with the current issue of BS6891 and 

in IE the current edition of I.S.813 “Domestic Gas 

Installations”.

4.3.4  Water connections

   Caution!

   

When making final connection to the boiler, if

   

using soldered fittings, extra care should be

   

taken to avoid damage through heat transfer.

Provision is made for the water connections to be 

made from above the boiler, see fig 4.6 (using the two 

22mm compression couplers supplied). The position is 

shown on the wall template.

Flush out the domestic hot water and the heating 

systems before connecting to the boiler.

4.3.5  Condensate trap and siphonic drain  

 

 

connection

Refer to fig 4.5.

The condensate drain connection is at the underside 

rear of the boiler.  

The condense drain is suitable for use with standard  

"Push fit" overflow pipe and couplings DO NOT use 

adhesive when connecting to the spigot (1) The 

condense drain pipe (2) should be non corrosive 

plastic. The drain pipe should have a continuous fall 

of a least (45mm per metre) away from the boiler. 

Condensate should, if possible be discharged into the 

household internal drainage system.

The condensate is discharged periodically in ‘slugs’ by 

siphonic action.

It is not necessary to provide air breaks or extra traps 

in the discharge pipe as there is already a 75mm high 

trap inside the boiler. Fitting an extra trap may cause 

the boiler siphon to work incorrectly. 

Refer to BS5546 or BS6798 for advice on disposal of 

boiler condensate.

(a) Preferably the drain pipe should run and terminate 

internally to the house soil and vent stack at least 

450mm above the invert of the stack. There must be 

an air break in the discharge pipe upstream of the trap. 

This should be designed so that the condensate cannot 

be discharged into the house if the condensate drain 

pipe becomes blocked.

(b) Connecting into the internal discharge branch 

(e.g. sink waste or washing machine) with an external 

termination, the condensate drain pipe should have a 

minimum diameter of 22mm with no length restriction 

and should incorporate a trap with a 75mm (3) 

seal. The connection should preferably made down 

stream of the sink waste trap, if the connection is 

only possible up stream, then an air break is needed 

between the two traps. This is normally provided by 

the sink waste.

(c) Termination in a gully (5) below grid level (6) and 

above the water level. The external pipe length should 

be kept as short as possible to minimise the risk of 

freezing and should not be more than 3 metres.

(d) At a condensate absorption point (soak away) (7). 

The external pipe length should not be more than 3 

metres.

Refer to the latest issue of BS 6798 Specification 

for installation of gas fired boilers of rate input not 

exceeding 70kW net for further information.

Before operating the boiler the condensate trap must 

be filled with water.

4.3.6  Installing the flue system

•  Install the flue system (refer to the separate air/flue

  duct installation instructions).

Содержание ecoTEC plus SERIES

Страница 1: ...For the installer Instructions for installation and servicing ecoTEC plus GB Wall hung open vent condensing boiler...

Страница 2: ...6 3 17 2 Expansion vessel 16 3 17 3 Pressure gauge 16 Contents Page 3 17 4 Water make up 16 3 17 5 Filling a sealed water system 16 4 Boiler installation sequence 17 4 1 Boiler location 17 4 1 1 Sheet...

Страница 3: ...meter to factory settings 44 11 Parts replacement 44 111 1 Safety instructions 44 11 2 Replacing the burner 44 11 3 Replacing the gas valve 44 11 4 Replacing the fan 44 11 5 Replacing the heat exchang...

Страница 4: ...the boiler The domestic hot water can only be adjusted on the boiler if it is installed with a Vaillant uniSTOR unvented cylinder and relevant controls Once the controls are set the boiler operates au...

Страница 5: ...be used 1 4 7 Manual handling guidance During the appliance installation and the replacement of the heat exchanger it will be necessary to employ caution and assistance whilst lifting as the applianc...

Страница 6: ...rgent with a damp cloth then a dry cloth to polish Do not use any form of abrasive or solvent cleaner as you may damage the paint work 1 4 19 Maintenance and servicing For the continued efficient and...

Страница 7: ...cification CheSS 2 Controls for domestic central heating system and hot water BRECSU Certification This boiler certificated to the current issue of EN 483 for performance and safety It is important th...

Страница 8: ...supply G20 Gross CV s t MJ m3 37 8 37 8 37 8 37 8 Maximum gas rate M3 h 1 61 2 0 3 02 4 06 Minimum gas rate M3 h 0 53 0 53 0 56 0 71 Burner CO2 Case on 9 3 0 2 0 5 9 3 0 2 0 5 9 3 0 2 0 5 9 0 0 2 0 5...

Страница 9: ...ler specifications 2 Legend 1 Heating return pipe 22 2 Heating flow pipe 22 3 Gas connection 15 4 Hanging bracket 5 Flue hole flue system 303 933 6 Flue pipe connection 7 Condensate drain outlet conne...

Страница 10: ...Building Regulations and reference should be made to the current ETCI rules for electrical installation Caution When tightening or slackening screwed connections always use suitable open ended spanner...

Страница 11: ...ories These may result in damage and injury You will find a list of genuine flue pipes in the Vaillant installation manual for flue pipes The CE mark is valid only if the appliance is operated with Va...

Страница 12: ...inal should not be nearer than 150 mm to an opening in the building fabric formed for the purpose of accommodating a built in element such as a window BS 5440 1 It is recommended that the fanned flue...

Страница 13: ...e system which will allow the entire system and hot water system to be drained Draining taps shall be to the current issue of BS 2879 3 12 Safety valve A safety valve need not be fitted to an open ven...

Страница 14: ...d Servicing ecoTEC plus 14 3 General requirements ecoTEC plus 415 pressure loss graph ecoTEC plus 428 pressure loss graph ecoTEC plus 418 pressure loss graph ecoTEC plus 438 pressure loss graph Fig 3...

Страница 15: ...supplied from an unrestricted water supply taken from a feed and expansion cistern situated at a maximum height of 27 metres 90ft above the boiler The cold feed must be 15mm minimum size The vent must...

Страница 16: ...the manufacturer The expansion vessel volume depends on the total water system volume and the initial system design pressure For any system an accurate calculation of vessel size is given in the curre...

Страница 17: ...es The boiler must be mounted on a flat wall which is sufficiently robust to take its total weight see boiler specifications 2 1 4 1 2 Clearances The boiler should be positioned so that at least the m...

Страница 18: ...n occur if you use other accessories These may result in damage and injury You will find a list of genuine flue pipes in the Vaillant installation manual for flue pipes The CE mark is valid only if th...

Страница 19: ...of screw positions are used it may be necessary to use additional or alternative fixings to ensure adequate support Note If the boiler is to be fitted in a timber framed building ensure that the brack...

Страница 20: ...pipe and couplings DO NOT use adhesive when connecting to the spigot 1 The condense drain pipe 2 should be non corrosive plastic The drain pipe should have a continuous fall of a least 45mm per metre...

Страница 21: ...a minimum gap of 3mm for both poles The fused spur box should be readily accessible and preferably adjacent to the appliance It should be identified as to its use Alternatively connection can be made...

Страница 22: ...en yellow earth wire boiler terminal Earth sign Blue neutral wire boiler terminal N Brown live wire boiler terminal L Caution Do not connect any mains 230V power to the connections 7 8 9 or BUS Note E...

Страница 23: ...e only Mains supply 230V 50Hz Room thermostat 230V 50Hz remove bridge on connection Heating pump 2A fuse slow Igniter Connection 230V Supply for accessory module eBUS accessory connection Burner cable...

Страница 24: ...reen yellow green yellow X 20 18 red 24 Vdc X 20 9 blue earth X 20 4 grey PWM X 20 3 black Hall signal X 20 17 red 24 Vdc black link X 20 5 red X 20 7 black NTC return Ignition electrode Gas valve ass...

Страница 25: ...hermostat 4 4 6 Connection details for external switches and boiler terminal strip See schematic layout fig 4 11 4 4 7 Vaillant optional plug in timer accessories Refer to the instructions supplied wi...

Страница 26: ...urrent edition of IS 813 The gas supply to the boiler can be purged by slackening the union connection on the gas service valve beneath the boiler see fig 5 2 Ensure that there is adequate ventilation...

Страница 27: ...o Fault This is indicated by the fault code F 28 or F 29 in the display The display also shows the flame symbol with a cross through it 2 see fig 5 4 Automatic ignition can only take place after you m...

Страница 28: ...e test programs by holding the key see fig 6 2 and turning power on Press until P 1 is displayed for max rate Press i to operate appliance in this mode Allow appliance to stabilise Measure the CO2 at...

Страница 29: ...nal accessories are fitted see Section 7 1 1 7 1 Heating Switch on the appliance Make sure that there is a heating demand Press i to activate the status indicator As soon as a heat demand is received...

Страница 30: ...l to the desired setting If optional Vaillant accessories are fitted Instruct the user in the safe and efficient operation of the boiler Show the user how to operate any external controls Explain to t...

Страница 31: ...supply either by removing the fuse from a fused spur or pulling the plug out if connected to a socket outlet Protect the electronics box from spray water Before working on the appliance turn off the p...

Страница 32: ...if maintenance schedule is required from steps 2 3 or 5 above Clean the primary heat exchanger Fit new burner door seal kit observe the assembly instructions enclosed with the kit Refit the burner mo...

Страница 33: ...h a flue gas analyser see section 9 If a flue gas analyser is not available remove the outer and inner case see figs 8 1 and 8 2 and taking care not to touch any components check the flame picture thr...

Страница 34: ...pply at the gas service cock Note Do not disconnect at the gas valve Remove the two gas pipe bracket securing screws from underside of inner case see fig 8 5 Drop down the electronics box into the ser...

Страница 35: ...ris from combustion chamber using a soft brush and vacuum cleaner Carefully flush any remaining debris through the condensate trap ensure the water is kept away from electrical components Fig 8 7 Comp...

Страница 36: ...ve cap from expansion vessel charge point Check that the internal charge pressure of the expansion vessel is to the correct design pressure If the pressure is lower than this the vessel should be re p...

Страница 37: ...alue with removed appliance front see table 9 1 by turning A throttle see fig 9 2 Turn to the left higher CO2 content Turn to the right lower CO2 content Note Only for natural gas Adjust only in incre...

Страница 38: ...ntrols are on and calling for heat if no external controls are fitted boiler terminals 3 and 4 must be linked Check that the boiler anti cycling economiser is not engaged 10 1 1 Status codes The statu...

Страница 39: ...The diagnostic information is divided into two diagnostic levels The second diagnostic level can be reached only after entering a password Caution Access to the second diagnostic level must be used e...

Страница 40: ...nd target value terminal 7 d 10 Status internal heating pump 1 on 0 off d 11 Status external heating pump 1 to 100 on 0 off d 12 Cylinder charging pump via accessory module 1 to 100 on 0 off d 13 Hot...

Страница 41: ...er of 2006 Activation of solar reheating Setting range 0 to 30 solar reheating disabled factory setting 3 activation of min hot water target value 60 C for solar reheating d 60 Number of safety temper...

Страница 42: ...multiple faults occur the corresponding fault codes are displayed alternately for about two seconds each Display Meaning Display value adjustable value d 78 Storage charging temperature limit target...

Страница 43: ...ive F 63 EEPROM error Electronics defective F 64 Electronics NTC fault Short circuit in flow or return NTC or electronics defective F 65 Electronics temperature too high Electronics too hot due to ext...

Страница 44: ...out only by a qualified engineer Only use genuine spare parts for repairs Make sure the parts are correctly fitted and that their original position and alignment are retained 11 1 Safety instructions...

Страница 45: ...other Remove flexible tubes from adapter Lift off the adapter Remove the drain connection downstream of the condense trap Remove the two condense trap securing screws Lift up and carefully remove the...

Страница 46: ...he card and paper industry The sections of EPS Styropor are required in order to protect equipment in transit EPS is 100 recyclable and CFC free The foil wrapping and securing straps are likewise made...

Страница 47: ...Installation and Servicing ecoTEC plus 47 Appendix 14...

Страница 48: ...Installation and Servicing ecoTEC plus 48...

Страница 49: ...Installation and Servicing ecoTEC plus 49...

Страница 50: ...Installation and Servicing ecoTEC plus 50 Notes...

Страница 51: ...Installation and Servicing ecoTEC plus 51 Notes...

Страница 52: ...0020020828_02 GB 08 2006 Subject to alteration...

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