background image

movable bolts can be checked by means of the slot located in 

the intermediate column (Picture 7), and should be turned in or 

turned out to the corresponding final position in each case.

The handwheel is secured against inadvertent operation by me-

ans of a bolt which needs to be secured with a padlock (Picture 

8). This locks the handwheel so that it cannot be turned.

Depending on the water quality, deposits may form on the 

sealing seat in the body. These deposits in turn can slightly im-

pair the disk reaching its closed position. We therefore recom-

mend moving the valve into closed position at least once per 

year and checking the safety interlock for proper function.

It must furthermore be ensured that the locking pin is only opera-

ted when the valve is closed, and that neither the handwheel nor 

the actuator of the valve are operated when the valve is locked.

4.1  Conditions required on site

When installing the valve between two pipeline flanges, these 

must be coplanar and in alignment. If the pipes are not in align-

ment, they must be aligned before installation of the valve, as 

otherwise this may result in impermissibly high loads acting on 

the valve body during operation, which may eventually even lead 

to fracture.

When installing the valve into the pipeline, make sure 

it is as tension-free as possible. The pipeline forces 

transmitted to the valve must not exceed the values 

specified in EN 1074-2.  The space between the flan-

ges must be large enough so as not to damage the 

coating of the raised face of the flange during instal-

lation. The flanges of the pipeline must not be pulled 

towards the valve during installation. 

In case of works around the valve causing dirt (e.g. painting, ma-

sonry or working with concrete), the valve must be protected by 

adequate covering.

For assembly in drinking water pipelines, suitable sealing mate-

rials, lubricants and process materials must be used which are 

approved for use in drinking water pipelines.

Before putting the valve into operation, clean and purge the cor-

responding pipeline sections.

4.2  Installation location

The installation location of the valve must be selected to provide 

sufficient space for function checks and maintenance works (e.g. 

dismantling and cleaning of the valve).

If the valve is installed in the open, it must be protected against 

extreme atmospheric influences (e.g. formation of ice) by ade-

quate covers. 

If the VAG EKN

®

 Butterfly Valve is installed underground, the 

gear must be equipped with a cover for buried installation. 

In case of submerged installation, increased actuation forces 

and increased wear and tear (sometimes also accompanied by 

corro-sion) of the relatively moving parts are to be expected. This 

must be taken into account when determining the maintenance 

inter-vals.

If the  valve is installed as an end-of-line valve, it must be  ensu-

red  that its free outlet side is not accessible to interference from 

any source.

Valves with UVV safety interlocks or valves equipped with elec-

tric or pneumatic actuators or hydraulic brake-and-lift units are 

generally unsuitable for buried installation. The standard versions 

of VAG EKN

®

 Butterfly Valves are not suitable for submerged in-

stallation.

Attention: 

The pressure exerted on the closed valve must not 

exceed its nominal pressure (see KAT 1310-A). 

4.2.1  Installations in the 

pipeline upstream and 

downstream of the valve

•  If the valve is used in contaminated media, a filter with a suita-

ble mesh size must be provided upstream of the valve in order 

to prevent malfunction.

Picture 7: VAG EKN

®

 Butterfly Valve with UVV safety interlock 

Picture 8: VAG EKN

®

 Butterfly Valve with UVV safety interlock, secured 

by a bolt and a padlock

VAG Operation and Maintenance Instructions • 8

4  Installation into the pipeline

 

 

open position

closed 

position

Содержание EKN B-Series

Страница 1: ...KAT 1310 B Edition 6_21 03 17 Operation and Maintenance Instructions VAG EKN Butterfly Valve H M and B Series ...

Страница 2: ...ream of the valve 8 4 2 2 Gear positions 10 4 3 Installation position 11 4 4 Assembly instructions and fittings 12 5 Set up and operation of the valve 12 5 1 Visual inspection and preparation 12 5 2 Function check and pressure test 12 5 3 Putting electric actuators into operation 12 6 Actuators 13 6 1 General 13 6 2 Operating torques 13 6 3 Emergency manual operation handwheel 13 6 4 Assembly of t...

Страница 3: ...fluid may emerge from the pipeline or the valve The pipeline must be emp tied completely before the valve is dismantled Special care needs to be taken in case of residue which may continue flowing 1 2 Proper use The VAG EKN Butterfly Valve is a shut off valve designed for installation in pipelines The VAG EKN Butterfly Valve is intended to shut off the medium Its use as a control valve is only pos...

Страница 4: ...ly Valve For valves that have been factory packed in transport crates wooden crates the centre of gravity of the entire unit must be taken into account The centre of gravity is marked on each side of the crate at our factory and must be considered for all lifting operations 2 2 Storage The VAG EKN Butterfly Valve should be stored with its disk slightly open The elastomeric parts seals must be prot...

Страница 5: ... calculated either using the VAG UseCAD Planning Software or the following calculation rules Cavitation limits After the upstream and downstream pressures of the valve as well as the flow rate have been determined the cavitation value is cal culated as follows Calculation of the σ Value H1 Inlet pressure mWC H2 Outlet pressure mWC HAt Atmospheric pressure mWC Hd Evaporation pressure mWC v Flow vel...

Страница 6: ...ssure applied to the closed valve must not exceed its rated pressure The VAG EKN Butterfly Valve has its limit stop in the gearbox This stop limits both the open and the closed position Due to the automatic lock of the gear it suffices to touch the end position Do not tighten it as this will not improve the tightness of the valve VAG Operation and Maintenance Instructions 6 Permanent operation of ...

Страница 7: ...operational pressure of the medium is maintained on the opposite side of the disk The UVV lock is operated by pushing the movable bolts when required with a handwheel radially in the direction of the pipe centre behind the disk in the closed position The position of the Picture 6 VAG EKN Butterfly Valve with UVV safety interlock Type Fixed stops Movable bolts Illustration Single sided lock 0 3 sid...

Страница 8: ... assembly in drinking water pipelines suitable sealing mate rials lubricants and process materials must be used which are approved for use in drinking water pipelines Before putting the valve into operation clean and purge the cor responding pipeline sections 4 2 Installation location The installation location of the valve must be selected to provide sufficient space for function checks and mainte...

Страница 9: ...y Valve at elbows and branches unfavourable ideal 3 X DN EKN EKN favourable EKN When installing a butterfly valve downstream of a control valve or a plunger valve make sure that there is enough space between them minimum 10 x DN Picture 10 Installation of the VAG EKN Butterfly Valve with control valves installed upstream min 10 X DN VAG Operation and Maintenance Instructions 9 Branches and elbows ...

Страница 10: ...lation of the VAG EKN Butterfly Valve 4 2 2 Gear positions The gear can be turned by 90 around the drive shaft A Flow on shaft side seat surface on the outlet side gear on the right B Flow on the side away from the shaft seat surface on the inlet side gear on the left C Flow on the side away from the shaft seat surface on the inlet side gear on the right D Flow on shaft side seat surface on the ou...

Страница 11: ...cal position without restrictions with the gear facing up or down in the pipelines In case of valves with larger nominal diameters a special design of the valve must be selected due to the load of the disk Please consult VAG before placing your order Picture 13 Installation positions permissible impermissible DN 1000 vertical installation position VAG Operation and Maintenance Instructions 11 hori...

Страница 12: ...ne it is connected to are aligned and level with each other Welding works on the pipeline must be performed be fore the valves are installed to prevent damage to the seals and the corrosion protection Welding residue must be removed befo re the equipment is put into operation The pipeline must be laid in a way that prevents harmful pipeline forces from being transmitted to the valve body Should co...

Страница 13: ... to be observed and the external source of energy must be switched off and isolated Special care needs to be taken in case of hot surfaces Touching hot surfaces may result in burns Even when the de vice is switched off residual heat may cause burns Prior to any work make sure that the surface has cooled down to room temperature 6 2 Operating torques Operating torques are the maximum required torqu...

Страница 14: ...AG EKN Butterfly Valve with VAG HYsec hydraulic brake and lift unit 7 1 General safety instructions Prior to the performance of inspection and mainte nance work on the valve or its assemblies shut off the pressurised pipeline depressurise it and secure it against inadvertent activation Depending on the type and risk of the fluid conveyed comply with all required safety regulations After completing...

Страница 15: ... M and B Design and sub assemblies VAG Operation and Maintenance Instructions 15 A A B B C C D D E E F F Fuer diese Unterlagen behalten wir uns alle Rechte auch fuer den Fall der Patenterteilung und der Eintragung eines anderen gewerblichen Schutzrechtes vor Missbraeuchliche Verwendung wie insbesondere Vervielfaeltigung und Weitergabe an Dritte ist nicht gestattet sie kann zivil und strafrechtlich...

Страница 16: ...rofile seal 3 emerges from the body Unfasten the retaining ring screws 5 1 Remove retaining ring 1 and sealing ring 3 Clean the disk 2 in the sealing zone Check the seat ring in the body for damage or deposits Insert the new sealing ring into the groove of the disk and slight ly grease it with KLÜBERSYNTH VR 69 252 Insert the hexagonal screws 5 1 and fasten them using the torque specified in Table...

Страница 17: ...ues of retaining ring screws Picture 23 Tightening torques of retaining ring screws Bearing flange fixing screws Table 2 Tightening torques of bearing flange fixing screws Picture 24 Anzugsmomente Lagerflansch Fixierschrauben VAG Operation and Maintenance Instructions 17 Bearing flange fixing screw Pos 15 M 6 M 8 M 10 M 12 4 Nm 8 Nm 15 Nm 28 Nm Retaining ring screws Pos 5 1 M 6 M 8 M 10 M 12 M 16 ...

Страница 18: ...gn matter Gear blocked Undo block No electrical connection of elec tric actuator Establish electrical connection Unfavourable flow and impair ment of movement Change installation position Leaks in the body seat Valve not completely closed yet Close valve completely Valve seal damaged or worn Replace seal Cavitation in valve Valve operating beyond its design limits Butterfly valve not suitable for ...

Страница 19: ...Carl Reuther Str 1 68305 Mannheim Germany Phone 49 621 749 0 Fax 49 621 749 2153 info vag group com http www vag group com Service Our service hotline can be reached 24 7 world wide In case of emergency please contact us by phone Service hotline 49 621 749 2222 Service per email service vag group com ...

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