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Tools required (metric):

- Phillips screw driver size 2

- Open-ended wrench w/f 15/17/20

- 5 mm wide Allen key

- Diaphragm key width 66 mm

Cleaning and inspecting the pump heads (MV 10 VARIO-B)

A: Housing cover

B: O-rings

C: Valves

D: Head cover

E: Diaphragm clamping disc

with square head screw

F: Diaphragm

G: Diaphragm support disc

H: Washer

I: Connecting rod

J: Housing

L: Cover plate (only at outlet)

M: Countersunk screw

N: Union nut

O: Connecting hose

P: Distributor

Q: Fitting

R: Curved connecting hose

View of the disassembled pump head parts

Pump head parts:

Содержание MD 4 NT VARIO

Страница 1: ...105 Speed controlled diaphragm pumps Instructions for use Technology for Vacuum Systems MD 4 NT VARIO MV 2 NT VARIO MV 10 VARIO B Part I of II Part I Part I Safety information Technical data Use and...

Страница 2: ...phragm pump before leaving our factory is tested intensively including an endurance run of 14 hours Any faults even those which oc cur rarely are identified and can be eliminated immediately After com...

Страница 3: ...equired measures must be applied Safety instructions for vacuum equipment FR Attention Le mode d emploi pr sent n est pas disponible dans toutes les langues d Union Europ enne L utilisateur ne doit me...

Страница 4: ...tiende este manual En este caso se debe disponer de una traducci n t cnicamente correcta del manual completo El manual debe ser le do y entendido completamente y deben aplicarse todas las medidas de s...

Страница 5: ...ente letto e compreso prima di operare con lo strumento e devono essere applicati tutti gli accorgimenti richiesti Istruzioni di sicurezza per apparecchi a vuoto JP KR LT D mesio is vadovas n ra patei...

Страница 6: ...o ci przeczytana i zrozumiana przed podj ciem pracy z urz dzeniem oraz nale y podj wszystkie niezb dne kroki zwi zane z prawid owym uzytkowaniem Wskaz wki bezpiecze stwa do urz dze pr niowych PT Aten...

Страница 7: ...opravljene pa moraja biti tudi vse potrebne meritve Varnostni nasveti za vakuumske naprave SK Upozornenie Tento manu l nie je k dispoz cii vo v etk ch jazykoch E U vate nesmie obsluhova zariadenie po...

Страница 8: ...ion 1 switch off 2 press both 3 turn 4 press Portugu ycc Polski Nederl Suomi CVC 3000 V2 0 Deutsch English Fran ais Italiano Espa ol T rk e Portugu ycc Polski Nederl Suomi CVC 3000 V2 0 Deutsch Englis...

Страница 9: ...r all pumps 25 Gas inlet temperatures 25 Wetted parts 28 Abbreviations 29 Pump parts 29 Use and operation 32 Installing a pump in a vacuum system 32 During operation 35 Shutdown storage 37 Vacuum cont...

Страница 10: ...placing diaphragms and valves 85 Cleaning and inspecting the pump heads MD 4 NT VARIO MV 2 NT VARIO 86 Replacing the diaphragm 88 Assembling the pump heads 90 Cleaning and inspecting the pump heads MV...

Страница 11: ...rs arising from the pump and the pumped substances VACUUBRAND disclaims any liability for inappropri ate use of these pumps and for damage from failure to follow instructions contained in this manual...

Страница 12: ...situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury Caution Hot surface Disconnect equipment from AC power Dispo...

Страница 13: ...nd all warranty claims for those deficiencies Replace the protective caps if the equipment is not used immediately Store the equipment in dry and non corrosive conditions see also Technical data pg 25...

Страница 14: ...mitted gas inlet temperature depends on several parameters like inlet pressure and ambient tempera ture see Technical data pg 25 Particles and dust must not enter the pump Do not pump liquids Ensure t...

Страница 15: ...bursting Maximum permissible pressure at the pressure trans ducer 21 8 psi 1 5 bar absolute Keep the electrical power cord away from heated sur faces Provide a firm level platform for the equipment Ch...

Страница 16: ...ill if necessary to avoid a reduction of ventilation MV 10 VARIO B Do not place the pump on soft surfaces e g rubber foam during operation This may reduce or block the fans air supply Position the pre...

Страница 17: ...mity with regard to design type and model Directive EN 61010 1 gives in detail the conditions under which the equipment can be operated safely see also IP degree of protection Technical data pg 25 Ope...

Страница 18: ...may lead to increased temperatures even to the point of exceeding the maximum permitted temperatures Check the inlet and outlet of the pump if there is a danger of forming deposits inside the pump e...

Страница 19: ...inert gas for venting if necessary Drain appropriately or otherwise remove any poten tially explosive mixtures at the outlet of the pump or dilute them to non explosive concentrations Never operate th...

Страница 20: ...ssible an exchange of gas albeit extremely slight between the environment and the vacuum system Adopt suitable measures to prevent contamination of the pumped substances or the environment Ensure that...

Страница 21: ...lf hold thermal cutout in the winding Note Only manual reset is possible Press the START STOP key at the controller to confirm the error message Switch off the pump and disconnect from the power sourc...

Страница 22: ...econtaminated before maintenance commences Take adequate precautions to protect people from the effects of dangerous substances if contamination has occurred Use appropriate protective clothing safety...

Страница 23: ...which during normal operation explosive atmo spheres caused by gases vapors or mists normally don t occur or if they do occur are likely to do so only infrequently and for a short period only Equipme...

Страница 24: ...mp achieves its specified ultimate vacuum is the pump s leak rate low enough to en sure that no explosive atmospheres will occur in the interior of the equip ment After any intervention at the vacuum...

Страница 25: ...altitude above mean sea level ft m 6500 2000 Rated motor power hp kW 0 77 0 575 No load speed 50 60 Hz rpm 30 2400 Device fuse 100 120V slow blow fuse 8A 200 230V slow blow fuse 4A Motor protection th...

Страница 26: ...t small flange DN 16 small flange DN 25 Outlet silencer A weighted emission sound pressure level uncertainty KpA 3 dB A dB A 45 45 52 Dimensions L x W x H approx in mm 12 8 x 9 3 x 9 6 325 x 235 x 245...

Страница 27: ...ic mois ture during operation no condensation 30 to 85 Maximum permitted current of connect ed valves connected components 4A Degree of protection IEC 529 front side IP 42 Degree of protection IEC 529...

Страница 28: ...O B Aluminum anodized Tubing MV 10 VARIO B PE Seal ring MV 10 VARIO B FPM Small flange Stainless steel Silencer PA PE aluminum or aluminum alloy silicone Overpressure safety relief device outlet MV 10...

Страница 29: ...sulfide Position Component 1 Diaphragm pump NT VARIO 2 Controller CVC 3000 3 Pressure transducer VSK 3000 4 Mains connection 5 ON OFF switch 6 Pump rating plate 7 Fan 8 Inlet 9 Outlet silencer 10 Rece...

Страница 30: ...page 30 of 105 MD 4 NT VARIO MV 2 NT VARIO shown MV 2 NT VARIO MV 10 VARIO B 3 2 8 10 10 4 5 9 12 13 11 4 1 5 3 2 6 8 9 7 12 11 10 7 10...

Страница 31: ...lant valve serial interface RS 232 C Rear side CVC 3000 rating plate Depending on technical version the con nections of the VACUU BUS cables are equipped with a nib When connecting the VACUU BUS conne...

Страница 32: ...pproximately 795 Torr 1060 mbar the pressure reading becomes incorrect due to saturation of the pressure transducer The dis play will flash Release pressure immediately Risk of bursting Particles and...

Страница 33: ...k the power source and the pump s rating plate to be sure that the power source and the equipment match in voltage phase and frequency Make sure ventilation is adequate to maintain recommend ed operat...

Страница 34: ...ehand informa tion upon request Connect the controller CVC 3000 via the VACUU BUS ca ble of the NT VARIO or VARIO B pump to the diaphragm pump Do not use more than one controller within the same VACUU...

Страница 35: ...o connect the pressure transducer Position the pressure transducer and its vacuum line in such a way that condensate cannot flow towards the pres sure transducer Condensate and deposits will affect th...

Страница 36: ...sealing ring order no 639729 instead If the pump is installed at an altitude of more than 6500 ft 2000 m above mean sea level check compatibility with applicable safety requirements and adopt suit ab...

Страница 37: ...s required to ensure that the rated ultimate vacuum and pumping speed are attained Shutdown storage The pump can be switched off under vacuum Short term Has the pump been exposed to condensate Allow t...

Страница 38: ...displayed followed by the preselected function and the pressure reading Attention Do not assemble or remove plug connections off axis Orient the plug correctly before inserting To connect additional...

Страница 39: ...nge of value and to reach further parameters or to leave the set up menu Pump down Vac control Auto mode only with NT VARIO pump Program VACUULAN Configuration Selected function displayed in the upper...

Страница 40: ...NT VARIO pump Pump down continuous pumping Process runtime only if process control is running 5 In line valve switched on Level sensor activated catchpots need to be emptied Peltronic emission conden...

Страница 41: ...re chosen appropriately it is possible to start imme diately if similar operating conditions are desired The controller features five functions and one configuration menu see section Menu guide Each o...

Страница 42: ...s or Auto mode Coolant valve Venting valve VACUULAN Use continuous speed control to manage NT VARIO VARIO B pumps based on pressure and time preselections Coolant valve Configuration Preselections for...

Страница 43: ...Off Graphic Back Function Pump down Vac control Auto mode Program VACUULAN Configuration Back MODE Configuration Adjustment 760 Torr RS 232 Sensors Display Autostart Off Defaults Cancel Back VACUULAN...

Страница 44: ...ration Off Graphic Back Program Edit Open 0 Store 0 Delay Off Graphic Back 1013 2 Auto mode mbar Auto mode Sensitivity normal Speed HI Minimum Off Delay Off Duration Off Graphic Back MODE or automatic...

Страница 45: ...hed Minimum is adjustable in a range of 1 795 Torr 1 1060 mbar or can be set to Off A preset Duration process time has no effect if the process is stopped due to a preset Minimum before Duration is re...

Страница 46: ...DE key again switches to Auto mode function The controller adapts the boiling pressure starting from the current vacuum level The preset function of the controller does not change due to this tem pora...

Страница 47: ...a range of 1 100 or can be set to HI The selection HI recommended provides the optimum pumping speed of the pump and therefore an optimum ultimate vacuum Maximum An upper pressure limit can be presele...

Страница 48: ...e pro cess control is running Press MODE key The controller switches to Auto mode and adapts the boiling pressure starting with the actual set value The preset func tion of the controller does not cha...

Страница 49: ...vacuum can be fine adjusted by turning the selection knob while process is running Turn the selection knob A full turn causes a change of the set vacuum of 9 Torr 12 mbar Turning the knob one detent...

Страница 50: ...rs determined during the pro cess Only in case of very sensitive processes is it advisable to reduce the maximum speed Minimum If the vacuum value reaches Minimum the process is stopped Use Minimum fo...

Страница 51: ...DE key The controller switches to Vac control The cur rent pressure value is used and held as new set point The preset function of the controller does not change due to this tem porary switching When...

Страница 52: ...fast as possible to the preset vacuum level As soon as the vacuum level is reached the time meter starts running Auto Auto indicates that the system will search for a boiling point automatically and w...

Страница 53: ...the actual runtime are displayed across the top The timeline in the diagram adapts automatically to the process time Press the selection knob twice to return to the standard display The most recent pr...

Страница 54: ...anges in the boiling point The following step starts either 1 once the cumulative process time reaches the set limit 1 hour 60 minutes even if the preset pressure 2 Torr mbar hPa has not been reached...

Страница 55: ...ustable in the range of 1 795 Torr 1 1060 mbar Switch on the higher switching value If the pressure exceeds this pressure pumping down starts again The Switch on pressure is adjustable in the range of...

Страница 56: ...the display shows a pressure vs time curve The timeline in the diagram adapts automatically to the process time Press the selection knob twice to return to the standard display VACUULAN 40 mbar 00 13...

Страница 57: ...olvent Start process by pressing START STOP key alternatively Select Vac control function Set Set vacuum to a value which does not lead to evaporation of the solvent If necessary set value for Speed h...

Страница 58: ...ommended Select Auto mode Start process by pressing START STOP key The Auto mode allows a fully automatic distillation even if the boiling vacuum is unknown In case of solvent mixtures the vacuum is r...

Страница 59: ...tion knob Pressing MODE key a second time switches to Auto mode causing the vacuum level to be automatically adapted to changes of the boiling pressure alternatively Select Vac control function Set a...

Страница 60: ...p also known as a roughing pump or backing pump for a high vacuum pump e g turbo molecular with high fore vacuum tolerance Use Pump down function with Speed set to HI or Use Vac control function with...

Страница 61: ...t is possible Torr is displayed RS 232 Configuration of the interface setting of parameters and com mands see section Interface Baud rate can be set to 19200 9600 4800 or 2400 parity on 8 N 1 7 O 1 or...

Страница 62: ...up can occur and to provide appropriate safety measures If necessary the user has to check prior to starting the process if the option Autostart is enabled Defaults If Defaults is set to Load the con...

Страница 63: ...5 Torr 20 to 700 mbar no adjustment is possible Torr is displayed NOTICE Adjustment at atmospheric pressure An adjustment at atmospheric pressure is only possible if the pressure is higher than 525 To...

Страница 64: ...adjustment under vacuum to a pres sure 0 1 Torr mbar adjustment to a precise ly known reference pressure within the range of 0 15 Torr 20 mbar is possible Evacuate the measurement connection of the VS...

Страница 65: ...r D K 15154 01 The DAkkS is signatory to the multilateral agreements of the European cooperation for Accreditation EA and of the International Laboratory Ac creditation Cooperation ILAC for the mutual...

Страница 66: ...ions concerning usage and disposal of sol vents Drain the solvent and dispose of in accordance with regulations Repeat cleaning if necessary Rinse the measurement chamber several times with alcohol in...

Страница 67: ...of 105 Instructions for use Technology for Vacuum Systems Part II of II Part II Part II Interface parameters Accessories Maintenance Speed controlled diaphragm pumps MD 4 NT VARIO MV 2 NT VARIO MV 10...

Страница 68: ...or all pumps 25 Gas inlet temperatures 25 Wetted parts 28 Abbreviations 29 Pump parts 29 Use and operation 32 Installing a pump in a vacuum system 32 During operation 35 Shutdown storage 37 Vacuum con...

Страница 69: ...placing diaphragms and valves 85 Cleaning and inspecting the pump heads MD 4 NT VARIO MV 2 NT VARIO 86 Replacing the diaphragm 88 Assembling the pump heads 90 Cleaning and inspecting the pump heads MV...

Страница 70: ...it For optimal electromagnetic compatibility assemble an interface filter cat no 638235 The controller is fully operable via the serial interface Measuring results preselections and the status of the...

Страница 71: ...rol ler to Remote off in menu configuration Switch off the controller Then switch the controller back on and press the selection knob within 2s A maximum of ten commands per second is possible Read co...

Страница 72: ...aloperation mode pressure transducer last command to interface incorrect IN_STAT status of process control 0XXX 1XXX X0XX X1XX XX00 XX01 XX02 XX03 XX10 XX11 XX20 XX21 XX22 XX23 XX30 XX31 XX32 XX33 coo...

Страница 73: ...lection see respective function for parameter range OUT_SP_V set vacuum with venting XXXX unit mbar Torr hPa according to pre selection see respective function for parameter range OUT_SP_2 set frequen...

Страница 74: ...cted the user has to ensure that no dangerous status of the system can occur due to the change of the mode of operation and must take appropriate safety precautions especially if selecting remote oper...

Страница 75: ...X XXXXXXXXX0XXXXXX XXXXXXXXX1XXXXXX XXXXXXXXXX0XXXXX XXXXXXXXXX1XXXXX XXXXXXXXXXX0XXXX XXXXXXXXXXX1XXXX XXXXXXXXXXXX0XXX XXXXXXXXXXXX1XXX XXXXXXXXXXXXXyXX XXXXXXXXXXXXXXyX XXXXXXXXXXXXXXX0 XXXXXXXXXXX...

Страница 76: ...XXXXXX X1XXXXXXX XX0XXXXXX XX1XXXXXX XXX0XXXXX XXX1XXXXX XXXX0XXXX XXXX1XXXX XXXXX0XXX XXXXX1XXX XXXXXX0XX XXXXXX1XX XXXXXXX0X XXXXXXX1X XXXXXXXX0 XXXXXXXX1 no fault at pump fault at pump no fault at...

Страница 77: ...0 9 venting valve in program step y 0 9 IN_SP_P4y Step 0 1 no Step in program step y 0 9 Step in program step y 0 9 IN_SP_P5y Auto 0 1 no Auto in program step y 0 9 Auto in program step y 0 9 IN_PV_S...

Страница 78: ...9 OUT_SP_P1y time XX XX XX XX XX XX total runtime until program step y 0 9 or time for program step y 0 9 additive OUT_SP_P2y pressure XXXX pressure at program step y 0 9 unit according to preselecti...

Страница 79: ...ion interferes with a locally operated active process With command ECHO 1 a return value can be activated at write com mands A return value is only given if the command is performed cor rectly After b...

Страница 80: ...tribution The VACUU LAN modules allow process ori ented flexible and cost effective connections according to your requirements One vacuum pump can support several workstations Con tact VACUUBRAND for...

Страница 81: ...e g valves connected Check current draw of the connected devices Short circuit at connect ed valves Replace valves Short circuit at the RS 232 plug Check plug and cable Other than above men tioned cau...

Страница 82: ...lve or use new valve or reconfigure with out valve Warning triangle and pump symbol are flashing six blips NT VARIO VARIO B pump and VMS Vacuum Management System connected Remove VMS Restart controlle...

Страница 83: ...its ultimate vacuum or usual pumping speed Centring ring at small flange connection not correctly positioned or leak in the pipeline or vacuum system Check pump directly connect VSK 3000 di rectly at...

Страница 84: ...nnect hose or silencer to pump outlet Be careful not to cause outlet over pressure especially with condensable vapors Diaphragm crack or diaphragm clamping disc loose Perform maintenance Other than ab...

Страница 85: ...with the pro cess chemicals that have been pumped during opera tion Ensure that the pump is decontaminated before maintenance Avoid the release of pollutants Never operate a defective or damaged pump...

Страница 86: ...ge All bearings are encapsulated and are filled with long life lubricant Under normal operating conditions the drive system is maintenance free In demanding circumstances it may be efficient to check...

Страница 87: ...id the mixing of parts A Housing cover B O rings C Valves D Head cover E Diaphragm clamping disc with square head screw F Diaphragm G Diaphragm support disc H Washer I Connecting rod J Housing K Conne...

Страница 88: ...o port Remove the head cover D carefully from the housing cover A Note position and alignment of valves C Remove the valves Replace valves or O rings if necessary Use petroleum ether or other industri...

Страница 89: ...w washers The pump will not attain vacuum specification Too many washers Diaphragm clamping disc will hit head cover causing noisy operation and possibly causing the pump to seize up If the old diaphr...

Страница 90: ...nts at the kidney shaped orifice in the valve seat 1 Outlet side of pump head The valve is oriented the same direction as the valve at the inlet side Put on housing cover A If it is not possible to po...

Страница 91: ...itions If the specified ultimate vacuum is not achieved and if this does not change after the break in period If necessary recheck valve seats and pump chambers Checking the ultimate vacuum After any...

Страница 92: ...B A Housing cover B O rings C Valves D Head cover E Diaphragm clamping disc with square head screw F Diaphragm G Diaphragm support disc H Washer I Connecting rod J Housing L Cover plate only at outle...

Страница 93: ...assemble the housing cover A to check the valves C Unscrew four Allen screws with a 5mm wide Allen key Remove the housing cover A to gether with head cover D valves C and O rings B Never use a pointed...

Страница 94: ...phragm clamping disc E Check for washers H between the diaphragm support disc G and the connecting rod I Do not mix the washers from the different pump heads since these are set at the factory to ensu...

Страница 95: ...a phragm key Avoid damage of the diaphragm Do not excessively bend or crease the diaphragm E G F Assemble the original number of washers H between diaphragm support disc G and connecting rod I Screw d...

Страница 96: ...the same direction as the valve at the inlet side 1 Screw in the Allen head screws at the head covers diagonally at first slightly with a 5 mm wide Allen key then tighten Recommended torque 8 9 ft lbf...

Страница 97: ...butor Pull off the curved connecting hose at the pump head M Note the position and orientation of the valve B and remove Check valve for damage and replace if nec essary Make sure that the valve is co...

Страница 98: ...e specified ultimate vacuum is not achieved and if this does not change after the break in period Check hose connectors at pump heads for leaks If necessary recheck valve seats and pump chambers Check...

Страница 99: ...the same type see Technical data pg 25 Reassemble holder with fuse to the pump MD 4 NT VARIO MV 2 NT VARIO MV 10 VARIO B Replacing the device fuse Switch off the pump Disconnect the electrical power...

Страница 100: ...ired Also decontaminated devices must not returned to VACUUBRAND due to a residual risk The same conditions apply to on site work No repair maintenance return or calibration is possi ble unless the co...

Страница 101: ...ce parts for cosmetic reasons at your request and at your expense Before returning the device Pack the device properly if necessary please order origi nal packaging materials at your costs Mark the pa...

Страница 102: ...ormal wear and tear of wearing parts such as diaphragms seals valves vanes condensers oil and the breakage of glass or ceramic parts for the consequences of chemical electrochemical or electrical infl...

Страница 103: ...for reason of appearance repaint and replacement at customer s expense yes no 12 Legally binding declaration We assure for the returned device that all substances which have been in contact with the...

Страница 104: ...r Num ro de s rie Siehe Typenschild See rating plate Voir plaque signal tique Angewandte harmonisierte Normen Harmonized standards applied Normes harmonis es utilis es DIN EN 12100 2011 DIN EN 61010 1...

Страница 105: ...efore strictly the users responsibil ity to very carefully check the application of these data to their specific requirements No claims arising from the information provided in this lit erature will c...

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