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10

Vacuum System Operation

and Maintenance Manual

Belt Installation

1. Install the belts over the blower bearing onto the blower sheaves.

2. Slide the pillow block bearing housing onto the bearing.

NOTE:  Be sure the same amount of shims that were removed are reinstalled under the pillow block bearing.

3. Reinstall the pin which holds the bearing housing to the bearing.

4. Reinstall the fitting and the grease line to the pillow block bearing.

5. Reinstall and tighten the two 5/8" bolts holding the pillow block bearing to the blower frame.

NOTE:  Be sure to install the same shims removed and that the bearing housing is tight against the adjustment

bolt.

6. Slide the other end of the belts under the rear jackshaft bearing and over the lower  sheave.

7. Reinstall the two 5/8" bolts holding the rear jackshaft pillow block bearing to the drive bearing weldment.

8. Tighten the four 5/8" bolts holding the front and rear jackshaft pillow block bearings to the drive bearing

weldment.

NOTE:  Make sure that both bearing housings are tight against the adjusting bolts.

9. Making sure the bolts are in the grooves of the jackshaft sheave, lower the drive bearing weldment down to rest

on the belts.

10. Swing the two turnbuckles back in place and install the two 5/8" bolts.

11. Remove the chain or comealong used to raise the bearing drive weldment.

12. Adjust the belts as per Section B.

13. Tighten the jam nuts on both turnbuckles.

14. Tighten the two 1" bolts holding the drive bearing weldment to the frame.

15. Tighten the four 5/8" bolts holding both ends of the turnbuckles.

16. Reinstall the blower belt guards.

17. Reinstall the switch key in the truck chassis ignition, start the engine and engage the

blower.

18. Visually check for excessive belt slap and readjust if necessary.

SAFETY NOTE:  

NEVER 

run the blower without the belt guards in place.

Содержание 691-5001

Страница 1: ...Vacuum System Operation and Maintenance Manual 691 5001 Section 50 BeltDriveandHydrostaticDrive VacuumSystems ...

Страница 2: ...eath could occur to you or other persons The hazards are identified by the safety alert symbol and followed by a signal word such as CAUTION WARNING OR DANGER as shown below WARNING The message that appears under the signal word explains the hazard and can be either written or pictorially presented Vac ConInc cannotanticipateeverypossiblecircumstancethatmightinvolveapotentialhazard Thewarningsin t...

Страница 3: ...occurs youmusteitherdrainofftheexcesswaterinthedebrisbodyordumpthematerial outofthedebrisbodytoallowthevacuumbreakerdoorstoreopen 6 WiththevacuumbreakerswitchintheONpositionthedoorswillalsoclosewhentheoperatordisengagesthe parkingbrake Thisfeatureistoensuretherewillbenocarryoverofmaterialfromthedebrisbodytothe vacuumcompressorduringtransport 7 WiththevacuumbreakerswitchintheONposition iftheoperato...

Страница 4: ...TO controlslocatedtorightofdriversseat 6 Rearwheelchocksareoptional recommendedonunlevelgradesorforadditionalsafety 7 Putthetransmissioninthehighestgearavailable 8 Releaseclutchslowlytoengagevacuumdrive 9 Exitcab 10 Makesureallpersonnelareclearofthevacuumnozzle 11 Slowlyincreasespeedofblowerbyturningoutthethrottlecontrollocatedonhosereeltoanoperatingrangeof 2200 2500 RPM 12 Tostopcompressor turnth...

Страница 5: ...atedtothe rightofdriversseat 6 Rearwheelchocksareoptional recommendedonunlevelgradesorforadditionalsafety 7 Putthetransmissionintothedriveposition 8 Exitcab 9 Makesureallpersonnelareclearofthevacuumnozzle 10 Slowlyincreasespeedofblowerbyturningoutthethrottlecontrollocatedonthehosereeltoanoperating range of 2250 2500 RPM 11 Tostopcompressor turnthethrottlecableinuntilenginereachesidlespeed 12 Enter...

Страница 6: ...increasespeedofblowerbyturningoutthethrottlecontrollocatedonthehosereeltoanoperating rangeof1800 2500RPMdependingonsystemused AttheappropriateRPMthehighpressuregaugeshould read between 5000 6000 RPM on a three stage compressor or 3500 4000 RPM on a two stage compressor 8 Tostopthecompressor turnthethrottlecableinorusetheelectronicthrottleswitchtodecreasetheRPMuntil enginereachesidlespeed 9 Disenga...

Страница 7: ...urebeltfailure 4 CorrectbelttensionMUSTbemaintainedatalltimesduringoperation 5 Itisimportanttowatchthebeltscloselyduringthefirst100hoursofoperationbecausemorefrequent adjustmentmayberequiredduringthisperiodwhenslightbeltsealingandinitialstretchingwilloccur 6 BeltsorpowerbandsMUSTbereplacedincomplete matched sets 7 Beltsarewithinthecorrecttensioningrangewhenaforceof20 30poundsappliedmidwaybetweenth...

Страница 8: ...ringcontactstheface ofbothsheavesimmediatelyabovetheshaftsatthesametime tomakesurethereisnoangularmisalignmentor offsetbetweenthesheaves 9 Ifasmallamountofadjustmentisnecessarythismaybeaccomplishedbyturningoneortheotherturnbuckle 10 Ifalargeramountofadjustmentisrequireditmaybenecessarytoshimoneortheotherpillowblockbearing 11 Afteralladjustmentsareaccomplished tightenthetwoturnbucklejamnuts 12 Tigh...

Страница 9: ...shaftbearingtothedrivebearingweldment 10 Removethetwo5 8 boltsholdingtherearjackshaftpillowblockbearingtothedrivebearingweldment NOTE DONOTremovethebearingfromthejackshaftandDONOTloosenthebearingadjustmentbolts 11 Slidethebeltsoffthesheaveandovertherearpillowblockbearing 12 Removethetwo5 8 boltsholdingtheblowerpillowblockbearingtotheblowerframe NOTE DONOTremovethebearingfromtheshaftandDONOTloosent...

Страница 10: ...rjackshaftpillowblockbearingtothedrivebearingweldment 8 Tightenthefour5 8 boltsholdingthefrontandrearjackshaftpillowblockbearingstothedrivebearing weldment NOTE Makesurethatbothbearinghousingsaretightagainsttheadjustingbolts 9 Makingsuretheboltsareinthegroovesofthejackshaftsheave lowerthedrivebearingweldmentdowntorest onthebelts 10 Swingthetwoturnbucklesbackinplaceandinstallthetwo5 8 bolts 11 Remo...

Страница 11: ...11 Vacuum System Operation and Maintenance Manual Notes ...

Страница 12: ...Vac Con Inc 969 Hall Park Drive Green Cove Springs FL 32043 phone 904 284 4200 FAX 904 284 3305 www vac con com Vac Con part number 691 5001 printed in USA June 2001 ...

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