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Figure 23. Battery module grounding

4.5 Connecting Power Cable

Context

Insulate installation tools to prevent electric shocks.

The battery module power cable connection method adopts the self-locking connector method. The
description of the self-locking connector is shown as follows:

The steps for connecting the self-locking connector are as follows:

A

Adjust the direction of the self-locking connector to align with the battery module terminal.

B

Rotate the self-locking connector slightly, and it will be sucked in automatically.

C

After the self-locking connector is automatically sucked in, push it in slightly, and after hearing
a sound, the self-locking connector and the battery module terminal are connected.

Users need to press the buttons on the self-locking connector simultaneously when users need to
pull out the self-locking connector.

Содержание ESS Series

Страница 1: ...KARAVELOW 9B Thank you for selecting and buying V TAC Product V TAC will serve you the best Please read these instructions carefully keep this user manual handy for future reference If you have any an...

Страница 2: ...d with a high level of risk which if not avoided will result in death or serious injury Warning Indicates a hazard with a medium level of risk which if not avoided could result in death or serious inj...

Страница 3: ...ystem over charge system over discharge cell over voltage cell under voltage charging over current discharging over current and insulation fault It also has RS485 CAN and dry contact communication all...

Страница 4: ...oduction 3 1 Battery Cabinet The appearance of the battery cabinet is shown as follows Figure 2 Battery cabinet appearance The battery cabinet dimensions are shown as follows Figure 3 Battery cabinet...

Страница 5: ...I 6 Equalization Negative equalization 300 mA 7 Operation voltage range VEH192100C 168 V 204 V VEH204100C 179 2 V 217 6 V 8 Self discharge 3 per month 9 Max continuous charge current 100 A 10 Max cont...

Страница 6: ...y protection 21 Dimensions W H D 640 mm 1280 mm 350 mm 22 Weight VEH192100C Approx 230kg VEH204100C Approx 238kg 3 2 1 Lithium ion Cell The lithium iron phosphate cell selected in the scheme is a spec...

Страница 7: ...ltage 3 65 V 9 Discharging cut off voltage 2 50 V 10 Operating charging temperature 0 55 11 Operating discharging temperature 20 45 12 Storage temperature 20 45 less than 1 month 0 35 less than 12 mon...

Страница 8: ...ppearance is shown as follows Figure 5 Battery module appearance The battery module s three views are shown as follows Figure 6 Battery module three views unit mm 3 2 2 2 Operation Panel The battery m...

Страница 9: ...2 Running indicator Indicate battery module running status 3 Reset switch Reset BMU 4 Output connectors Battery module output connectors 5 Ground Ground 3 2 2 3 PIN Definition The PIN definition of a...

Страница 10: ...00 Ah 6 Rated capacity 4 80 kWh 5 12 kWh 7 Charging cut off voltage 54 0 V 57 6 V 8 Discharging cut off voltage 37 5 V 40 0 V 9 Max continuous charge current 100 A 100 A 10 Max continuous discharge cu...

Страница 11: ...with the inverter If there are multiple battery cabinets in parallel the appearance of the master and slave high voltage boxes is the same but the functions are different There is a PCU inside the mas...

Страница 12: ...ation panel is shown as follows Table 6 Operation panel definition No Items Remark 1 DC input switch BMS 24V power supply control 2 External communication port Master high voltage box SCADA communicat...

Страница 13: ...t the next high voltage box Optional 4 CAN1L 5 CAN2H Inverter communication 6 CAN2L 7 DI Low voltage wake up 8 DI 9 AC L AC input 10 AC N BMU communication port The PIN definition of the BMU communica...

Страница 14: ...oltage sampling 0 V 600 V 0 5 FS 0 1 RD 8 Total current sampling 1 A 200 A 9 Temperature sampling NTC 20 125 2 10 Insulation 0 5M 11 Short circuit protect Yes fuse 12 Isolation rate 500 VDC the 60s is...

Страница 15: ...e of the BMS is shown as follows Figure 13 Communication topology 3 3 1 BMU The BMU integrated with the battery module is the initiating unit of the BMS It monitors battery voltage and temperature and...

Страница 16: ...nd trigger protection when alarm and emergency battery module possible failures appear to ensure the safety reliable and stable operation of battery modules BCU s main technical specifications are sho...

Страница 17: ...ter charging current and cluster discharging current in real time SOC estimation Estimated the battery cluster SOC DI DO communication PCU provides multiple DI and DO interfaces CAN and RS485 communic...

Страница 18: ...engineers During installation two people must work together one operating and the other inspecting The original cable connection and operation process shall not change without the authorization of the...

Страница 19: ...ultimeter 4 2 2 Packing List Open the package and take out the product please check the accessories rst The packing list is shown below Figure 14 Accessories of RESS A High voltage box B Base C Batter...

Страница 20: ...ion site The installation site should comply with the following conditions The installation site should be able to place one battery cabinet and there should be a wall to mount the inverter A 500 mm v...

Страница 21: ...ight the coil can be removed before assembly Figure 16 Fixing the battery box 2 4 Two sets of battery cabinets are xed install 2 pcs guide rails of battery box 2 then open the battery cabinet doors an...

Страница 22: ...alled against the wall it can be fixed on the wall 7 Use a hammer drill to drill holes for installing the expansion bolts and then install the expansion sleeves in the holes Figure 19 Expansion bolt c...

Страница 23: ...e expansion bolt using a hammer until the expansion sleeve is fully inserted into the hole C Partially tighten the expansion bolt D Remove the bolt spring washer and flat washer 8 Place the cabinet in...

Страница 24: ...and installation The address of the battery module can be automatically assigned after the battery module is powered on 2 Fixing the battery modules to the cabinet with the cross recessed pan head co...

Страница 25: ...king connector are as follows A Adjust the direction of the self locking connector to align with the battery module terminal B Rotate the self locking connector slightly and it will be sucked in autom...

Страница 26: ...ve pole and black corresponds to the negative pole The internal wiring of the battery cabinet is the same This chapter takes a battery cabinet as an example to introduce Please take care of the remove...

Страница 27: ...mended tightening torque is 7 N m 4 6 Connecting Signal Cable Context Please pay attention to the direction when plugging the signal cable connector do not operate violently Signal cables and power ca...

Страница 28: ...he inverter to the user side please refer to the inverter user manual 1 Please confirm the usage scenarios of the inverter according to the actual situation For details please refer to the inverter us...

Страница 29: ...cted Check whether the bolt torque on the terminal of the high voltage box is 7 N m Check whether the signal cable and the power cable are separated 3 Check whether the battery module and high voltage...

Страница 30: ...system has completed the system parameter settings at the factory and the system will run automatically after power is on The inverter needs to be set according to actual needs For detailed operation...

Страница 31: ...and the circuit breaker from the inverter to the grid should be kept open 6 1 Battery Storage The recommended storage temperature is 15 35 Battery performance degradation after long term storage plea...

Страница 32: ...maged leaking or deformed take a photo and replace the problem battery module Please contact Vestwoods in time for other abnormal situations Operation environment The operation environment is between...

Страница 33: ...and Abbreviations AC Alternating Current BMU Battery Management unit BMS Battery Management System BCU Battery Control Unit DC Direct Current PCU Protocol Converter Unit SOC State of Charge SOH State...

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