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The Utile Engineering Co. Ltd.

 

 

11/08/06 

Irthlingborough, Northamptonshire. England 
Tel: +44 (0) 1933 650216 
Fax: +44 (0) 1933 652738 

5 IC154

 

 

Technical Specification 

The model, machine serial number, year of manufacture, temperature class and zone rating for the machine 
appear on the machine data plate, other machine data can be found in the following table. 

 

 
 

 

Units LW625  LW825 

Maximum Pressure 

Bar 

2.00 

2.00 

Maximum Vacuum 

kPa 

96.5 

98.0 

Speed – Maximum 

R.P.M. 

1200 

1200 

Speed - Minimum 

R.P.M. 

750 

750 

Volume at 1 Bar at Max. Speed (Air) 

m

3

/hr 560 

825 

Capacity at 50 kPa at Max. Speed (Air) 

m

3

/hr 603 

930 

Absorbed Power at 1 Bar at Max. Speed (Air) 

kW 

24.5 

31.6 

Absorbed Power at 50 Kpa at Max. Speed (Air) 

kW 

15.7 

21.8 

Maximum Ambient Temperature 

°

40 40 

Surface Temperature at Max. Press. at Max. Speed (Air) 

°

170 175 

Surface Temperature at Max. Vac. at Max. Speed (Air) 

°

190 199 

Moment of Inertia 

kg m

2

 0.41 

0.54 

Noise Level at 1 metre 

db (A) 

90 

90 

Weight kg 

190 

225 

 
Note: Machine must not be used on any other gas than originally specified. Utile Engineering must be consulted if 
traces of any other gas are introduced into the machine. 
 

Packaging 

The packaging conforms to the relevant regulations. The symbols used on the 
packages are shown on the right. 
The machines are bolted down on a pallet and therefore should not move during 
transportation and either cased or shrink wrapped for general protection. The 
ancillary components are packed suitably within the case. The packaging and 
contents should be received in good condition. When unpacking do not remove 
the inlet/outlet protection covers. 
The contents should be inspected against the advice note, notify Utile Engineering 
within 3 days of any items, which are damaged or are missing, followed by a written claim within seven days of the 
goods being delivered.  
 

Storage 

If the machine is not required for immediate installation, the machine should be stored in a clean, dry area 
protected from the weather. The intake and discharge port covers must remain in position until the machine is 
installed. We recommend that the shaft be turned a few revolutions by hand to ensure the machine is running free 
every month until the machine is installed. 
The green protective coating on the shaft remains effective for approximately 1 year. If the machine is stored for a 
longer period of time, the coat must be renewed. 
 

 

Technical Specification 
Packaging 
Storage 

 

 

Top / 
This Way Up

Fragile

 

Nameplate Data

 

Machine Model eg LW625 

Machine Serial Number 
(Always quote this in 
correspondence)

 

Logo

Temperature Classification 
450

°

C – T1      300

°

C – T2 

200

°

C – T3      135

°

C – T4 

100

°

C – T5       85

°

C – T6

 

CE Marking

Contact address & numbers

Zone Rating 
0 – Very High Protection - Gas Area
1 – High Protection - Gas Area 
2 – Normal Protection - Gas Area

 

Year of 
Manufacture

Ex 
Mark

Equipment Group
I – Mines 
II – Surface Indus

Gas/Dust
G – Gas 
D - Dust

 

Protection Category 
1–V.High Protection 
2–High Protection 
3–Normal Protection

 

Содержание LW625

Страница 1: ...hlingborough Northamptonshire England Tel 44 0 1933 650216 Fax 44 0 1933 652738 1 IC154 Installation Operation Maintenance Instructions Model LW625 LW825 Blower Vacuum Pump with manual 4 way valve Serial Number Site Location Installation Date ...

Страница 2: ...ipment into which the machine has been incorporated and the said equipment declared to be in conformity with the Machinery Directive they must not be put into service Foreword The LW rotary blowers and vacuum pumps have been developed based on many years of experience in the compressor and vacuum pump industry Using modern design techniques and production methods coupled with rigorous testing and ...

Страница 3: ...k on the displacement principle They provide a constant low pulsation supply of air or gas The machines have a cylindrical bored housing The rotor which is also cylindrical is fitted eccentrically in the cylinder so that a crescent shaped working chamber is formed Movable rotor vanes are fitted in the longitudinal grooves in the rotor centrifugal force and the force of the air or gas presses the b...

Страница 4: ...rgency stop buttons and other such devices if fitted are to be checked regularly to ensure that they continue to function correctly and will protect the installation and personnel in the event of an emergency NO attempt should be made to touch the machine whilst it is rotating Particular care is needed when checking rotor clearances Any movement of rotors may trap fingers Most machines certain pip...

Страница 5: ... wrapped for general protection The ancillary components are packed suitably within the case The packaging and contents should be received in good condition When unpacking do not remove the inlet outlet protection covers The contents should be inspected against the advice note notify Utile Engineering within 3 days of any items which are damaged or are missing followed by a written claim within se...

Страница 6: ...0 Nm M16 100 00 Nm M6 10 00 Nm M20 150 00 Nm M8 18 00 Nm M24 250 00 Nm M10 40 00 Nm Location The machine should be installed in a clean dry well ventilated area Allow adequate space and facilities for service inspection and future expansion A minimum of 0 75m of working space around the machine is recommended Adequate space around the motor and machine particularly any fan inlets is also necessary...

Страница 7: ...arallel alignment see fig 5 Place a straight edge across the coupling The hubs will be in correct alignment when the straight edge contacts the 4 points squarely Drive Belts 1 Remove any dirt oil etc from all mating surfaces Place bush in hub and match half holes on both shafts 2 Mount assembly in desired position on shafts ensuring both shafts are parallel and in correct alignment use a straight ...

Страница 8: ...ll equipment is installed and earthed in accordance with current legislation 9 Check all piping connections 9 If the system is to be pressure tested all gauges and pressure switches must be isolated or removed Maximum purge or pressure test is 1 50 times the working pressure 9 Check all protective devices ensuring they are working correctly 9 Ensure personnel are adequately protected from accident...

Страница 9: ...ur works If it found necessary to alter the oil feed then proceed as follows using fig 7 1 Loosen off locking nut 8 from adjusting screw retaining bracket 2 To decrease flow back off external nut 9 towards shoulder of adjusting screw To increase flow tighten external nut 9 onto adjusting screw retaining bracket 3 Tighten locking nut 8 onto adjusting screw retaining bracket Lubricator Maintenance R...

Страница 10: ...are recommended to be replaced after 15000 operating hours or 2 years whichever is sooner Blades must be replaced regardless of wear after 20000 operating hours as failure due to fatigue could cause serious damage After maintenance the machine and equipment must be treated as new and all pre commissioning checks should be made Install all protective devices and controls properly after completion o...

Страница 11: ... Warped Sticking blades 4 Replace blades 1 Insufficient lubricant to cylinder 1 Inspect clean oil lines oil holes 2 Incorrect lubricant 2 Use correct lubricant 3 Dirty inlet air gas 3 Clean inspect intake Excessive blade wear 4 Excessive operating temperature 4 See remedies for excessive discharge temperature 1 Worn bearing 1 Replace bearing 2 Excessive blade wear 2 Replace blades check lubricatio...

Страница 12: ...le Engineering Service Department for advice During inspection determine if the correct oil is being used Bearings cylinder wall rotor shaft assembly and blades should show a polished surface with a light film of oil Hard baked deposits indicate inferior oil dirt or excessive temperature 3 Reassembly after Blade Inspection Reassemble in the reverse order taking note of the following points 3 1 Ens...

Страница 13: ...tly smear the shaft with oil to assist assembly The correct clearances for these machines are LW625 LW825 Drive End Coverplate Rotor 0 33mm 0 38mm 0 38mm 0 44mm Rear End Coverplate Rotor 0 10mm 0 13mm 0 10mm 0 13mm Rotor Cylinder 0 10mm 0 13mm 0 10mm 0 13mm Reassembly should start with the preparing of the rotor and shaft assembly by the fitting of the replacement spacing rings 6 if required and t...

Страница 14: ... correct orientation on top of cylinder flanges with valve body gasket 63 in position Refit oil pipes Prime oil pipes before use Reassemble ballast valve assembly 7 Spare Parts A stock of the main wearing parts at the installation site is important to the constant availability and smooth running of the machine We recommend the following parts and quantities to be kept in stock at the installation ...

Страница 15: ...3054 S8991 1 54 Csk Socket Head Cap Screw G1155 G1155 2 19 Non Return Valve S9287 S9287 1 55 Valve Body S9279 S9279 1 20 Coupling S9678 1 S9678 1 1 56 Valve Plug S9278 S9278 1 Oil Pump Assembly cw S14002 2 S14002 2 57 Valve Cover S9280 S9280 1 21 Oil Pump Assembly ac S14002 1 S14002 1 1 58 O Ring F1165 F1165 1 22 Oil Tank Level Gauge J1029 J1029 1 59 Handle SK2264 SK2264 1 23 Gasket Coverplate DE ...

Страница 16: ...defect are incurred 2 Malfunction caused by fair wear and tear abnormal conditions of use accident neglect or misuse of equipment or improper storage 3 Deviation from operating specifications or other special terms of sale 4 Improper operation maintenance or repair 5 Damage resulting during shipment or installation by other than company authorised personnel 6 Freight charges for goods returned to ...

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