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14

Oil Tank and Piping Installation

• Install oil tank and piping in accordance with the National 

Board of Fire Underwriters and local regulations. 

• 

Oil storage tank, vent, fill pipe and caps should be as 

prescribed by local codes. In no case should the vent pipe 

be smaller than 1¼" I.P.S. The fill pipe should not be less 

than 2" I.P.S.

• Suction line from tank to burner shall be one continuous 

piece of tubing to prevent air entering the line. 
A. 

Suction line, must be ⅜" O.D. copper tubing for runs 

of 50 feet or less, and ½" O.D. for longer runs. 

B.  Install oil return line same size suction line. Use on 

any installation where bottom of tank is below fuel 

unit of burner. 

C.  Oil lines should be buried or otherwise protected from 

mechanical injury. 

D. 

Flare fittings on all oil lines are recommended. 

E. 

Compression fittings on suction line often allows air 

to be drawn into fuel pump, making it difficult to 

maintain oil pressure at the nozzle. 

F.  Do not run overhead fuel lines from tank to oil 

burner.

• Install fuel pump connections and by-pass according to 

instructions attached to the fuel pump. If tank is more 

than 20'  from boiler, install two stage fuel unit in place 

of single stage pump supplied as standard equipment 

with burner. Verify rotation and speed are same and 

pump is suitable for burner horsepower rating.

• 

Install oil line filter and shut-off valve in suction line. 

Install shut-off valves in both suction and return lines 

at burner for servicing burner. Allow extra tubing at 

burner so burner may be removed from boiler for 

cleaning without disconnecting tubing. See Figure 16

 and 

Figure 17

.

Optional flexible oil line is available.

OIL TANK AND PIPING

Figure 16 

Typical Installation Single Pipe Oil 

System

Figure 17 

Typical Installation Two Pipe Oil 

System

Содержание BC3095

Страница 1: ...BOILER INSTALLATION OPERATION MAINTENANCE MANUAL An ISO 9001 2008 Certified Company Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com Models BC3...

Страница 2: ...other flammable vapors and liquids DO NOT obstruct air openings to the boiler room Modification substitution or elimination of factory equipped supplied or specified components may result in personal...

Страница 3: ...NS Table 1 DIMENSIONS Boiler No Length of Flush Jacket Front of Jacket to Center Line of Flue Outlet Flue Outlet Diameter Tankless Coil to Back of Jacket A B C D BC3 19 9 6 8 BC4 23 11 6 12 Figure 1 D...

Страница 4: ...n extensive piping 4 For forced hot water heating systems where boiler and all piping are within the area to be heated select boiler on basis of its Heating Capacity 5 Nozzle listed for use with Becke...

Страница 5: ...ion system as practical Allow 24 inches in front top and right hand side for servicing and cleaning or removing tankless water heating coil When installed in utility room door should be wide enough to...

Страница 6: ...one starting 12 inches from the top and one 12 inches from the bottom of the enclosed space Each opening shall have a minimum free area of 1 square inch per 1 000 BTU per hour of the total input rati...

Страница 7: ...d each opening shall have a minimum free area 1 square inch per 2 000 BTU per hour total input rating of all appliances in the enclosed space See Figure 5 D When ducts are used they shall be of the sa...

Страница 8: ...as suggested in Figure 6 When the boiler is used in connection with refrigerated systems A Chilled medium MUST BE IN PARALLEL with boiler B Use appropriate valves to prevent chilled medium from enter...

Страница 9: ...o fit the system or condition of the installation Although this method of piping is not typically required for baseboard heating systems A This method is used to protect systems using radiant panels a...

Страница 10: ...10 CONNECTING SUPPLY AND RETURN PIPING Figure 9 Bypass Piping Option Used to Protect From Converted Systems With High Water Temperature Figure 10 Typical Installation With Circulators...

Страница 11: ...11 CONNECTING SUPPLY AND RETURN PIPING Figure 11 Typical Installation With Valves Figure 12 Typical Installation With DHW...

Страница 12: ...ety relief valve outlet and downstream of union if used Terminate pipe with plain end not threaded Refer to local codes and appropriate ASME Boiler and Pressure Vessel Code for additional installation...

Страница 13: ...sitive pressure in the combustion chamber Horizontal portions of venting system should not exceed 10 ft in length Horizontal lengths over 10 ft will have negative effect on chimney performance Chimney...

Страница 14: ...ended E Compression fittings on suction line often allows air to be drawn into fuel pump making it difficult to maintain oil pressure at the nozzle F Do not run overhead fuel lines from tank to oil bu...

Страница 15: ...an inside wall about four feet above the floor 2 NEVER install a thermostat on an outside wall 3 Do not install a thermostat where it will be affected by drafts hot or cold pipes sunlight lighting fi...

Страница 16: ...16 WIRING DIAGRAMS Figure 18 Wiring Diagram...

Страница 17: ...limit literature for additional information B Burner delay by passed for tankless heat call for heat Burner ignition begins immediately Burner and circulator operation continues until thermostat stops...

Страница 18: ...limit point Burner should start B Verify Primary Control and Flame Sensor Flame Failure simulate by shutting off oil supply with hand valve while burner is on Sixty seconds after flameout safety swit...

Страница 19: ...ure 17 page 13 5 Disconnect oil line from burner Recommend replacing nozzle at start of each heating season Lubricate burner motor and circulator motor if required with few drops of good grade of ligh...

Страница 20: ...ERVICE RECORD Date Nozzle Pump Pressure PSI Smoke Draft CO2 or O2 Flue Temp F Size Angle Type O F INF Controls and Safety Devices X Nozzle Size Angle Type Pump Pressure Vacuum Line Voltage Motor Amps...

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