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4

5

Figure 2-A

• Install the spacers into the centers of each driver, Making sure that the 

“open” face of the spacer is positioned toward the driver’s teeth. Figure 6-A

• Take one of the center drivers, with the spacer placed in it, and install it into 

the carrier. Figure 7-A

• Rotate the drivers until the alignment pin/spring assemblies line up with 

corresponding alignment pin seating notches in the opposite driver.

• Pull the alignment pin/spring assembly retainer wire out of one of the alignment 

pin/spring assemblies using a suitable tool, allowing the assembly to extend 
fully into the seating notch in the opposite driver. Figure 8-A

• Repeat process for the remaining three alignment pin/spring assemblies.

Note: Retaining wire may need to be bent along side the Spartan drivers to be 
properly installed in some cases.

Center Gap Measurement
1. With the Spartan components fully installed measure the distance between 

the two Spartan drivers using a set of feeler gauges or slide caliper. 
Distance should measure between .145 and .170 in.

2. If measurement does not fall within range check installation procedure and 

product for potentials obstructions.

Figure 3-A

Figure 4-A

Figure 5-A

Figure 6-A

Figure 7-A

Figure 8-A

Содержание Spartan Locker

Страница 1: ...Suzuki Samurai Installation Manual 7 Preparing the vehicle for installation 7 Carrier removal and teardown 8 Installation Steps 8 Final Installation Steps 11 Toyota V6 Installation Manual 12 Preparin...

Страница 2: ...e assembly Figure 1 A Check your backlash with a dial indicator and make note of it You will need to check it again later after re assembly to make sure everything went back together properly Remove y...

Страница 3: ...semblies using a suitable tool allowing the assembly to extend fully into the seating notch in the opposite driver Figure 8 A Repeat process for the remaining three alignment pin spring assemblies Not...

Страница 4: ...ttach the differential cover if your vehicle has one using a gasket or black RTV silicone and tighten all the cover bolts Add gear oil Note about tire diameters For safety and long life of your Sparta...

Страница 5: ...cess check the side gear fit in carrier hat with the thrust washer removed to make sure it spins freely Figure 4 B Installation Steps Place springs into the alignment pins Figure 5 B Carefully install...

Страница 6: ...reconnecting brake lines backing plates tires etc Check installation by putting the vehicle in gear and in 4wd if installing in a front application Rotate one tire forcefully until it stops against th...

Страница 7: ...eed to check it again later after re assembly to make sure everything went back together properly Remove bearing caps and pull out carrier Make note of the bearing races as they will need to be reinst...

Страница 8: ...14 15 Figure 3 C Figure 9 C Figure 5 C Figure 11 C Figure 7 C Figure 13 C Figure 4 C Figure 10 C Figure 6 C Figure 12 C Figure 8 C Figure 14 C...

Страница 9: ...tant that your tire diameters are as close to identical as possible Differing tire sizes can cause premature wear to your Spartan Locker shortening its life and causing possible damage to your differe...

Страница 10: ...gears and thrust washers Clean carrier case and side gears thoroughly Inspect carrier case and side gears for excessive wear If the carrier or side gears are damaged or worn excessively your Spartan...

Страница 11: ...he carrier into the housing Replace bearing caps to their correct sides torque down bolts to the proper specification Consult shop manual for the torque specification Adjust backlash and tighten down...

Страница 12: ...22 23 Figure 17 D Figure 19 D Figure 21 D Figure 18 D Figure 20 D Figure 22 D...

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