USA Industries GripSafe Скачать руководство пользователя страница 17

I

NDUSTRIES

, I

NC

.

I

NDUSTRIES

, I

NC

.

Since 1982

GripSafe Patents:
US – 9,927,058, 9,810,364 | CA – 3,004,787 | European Registration – 00626264-0001
Other US and Foreign Patents Pending

www.USAIndustries.com | (713) 941-3797 

©2019, USA Industries, Inc.

FRM-23.1 Rev.B

8. GripSafe DBB Plug Removal

8.1  Depressurize the system through the hydro test pump and drain all water from the 

Test Vent Port

 and 

Test Fill Port

.

8.2  Remove hydro test equipment and or gauges from the 

Test Ports

.

NOTE:  

Use caution to ensure the 

Test Ports

 do not become unthreaded or loosened within the 

plug during removal of the hydro testing equipment when testing is complete. Failure to do so may 

cause internal leaks when the plug is used again. Use appropriately sized wrenches.

8.3  Ensure there is no back pressure on the GripSafe DBB plug.

CAUTION: SLOWLY

 open 

Vent Port

 to relieve any back pressure. Care must be taken when opening 

valves or loosening fittings if any inadvertent backpressure was introduced to the vessel. Failure to do 

so may result in hazardous pressure flow and/or fittings becoming violently hazardous projectiles that 

may damage personnel and/or equipment. If utilizing a backpressure monitoring tee, fast flowing 

gases or liquids through hosing can cause hose whip. Take caution to avoid this, failure to do so may 

result in injury to personnel or equipment.

8.4  Loosen the 

Compression Hex Nuts

 in an even star pattern as to not place the whole 

load on one bolt.

• 

If a 

Compression Hex Nut

 runs free during loosening, run the nut back to flush with the top of 

the 

Spring Plate

. The 

Seal

 act as a spring containing a large amount of force, too great for one 

All Threaded Shaft

 to handle.

• 

Once the seal has broken free from the pipe ID, continue loosening the 

Compression Hex Nuts

 

until it is even with the top of the 

All Threaded Shaft

.

NOTE:

  Do not remove the 

Compression Hex Nut

 from the 

All Threaded Shaft

.  If this happens, 

immediately reinstall the components.

CAUTION:

 Ensure that all 

Compression Hex Nuts

 maintain a load on them during the entire 

loosening process. Having all 

Compression Hex Nuts

 loose but one, means that a large load is left on 

one 

All Threaded Shaft

 and the risk of breakage is probable. Once the seals have relaxed enough to 

break the seal from the pipe ID the plug is now in a much more relaxed state and 

Compression Hex 

Nuts

 can be loosened in full.

8.5  Remove the GripSafe DBB plug from the pipe.

• 

Clean and store for later use or return to USA Industries, Inc.

• 

Store out of direct sunlight in an area not exposed to above 150⁰F UV.  Excessive heat will cause 

seal degradation over time.

Page 

17

 of 

24

Содержание GripSafe

Страница 1: ...MANUAL GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00624264 0001 Other US and Foreign Patents Pending Large Double Block and Bleed DBB Plug www USAIndustries com 713 941...

Страница 2: ...fe pipe plugging technology This manual covers the proper use of this technology to ensure safe operating conditions WARNING Do not use GripSafe equipment before fully reading and comprehending this m...

Страница 3: ...nts prior to beginning a pressure test to ascertain and confirm that the maximum test pressure of your system is subjected to is in accordance with all applicable industry and site specific standards...

Страница 4: ...tries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 941 3797 2019 USA Industries Inc FRM 2...

Страница 5: ...6 8721 info usaindustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com...

Страница 6: ...1 info usaindustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 9...

Страница 7: ...usaindustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 941 379...

Страница 8: ...2 MNPT 3425 2500 140 XX GS D S 1000 140 8 38 8 437 8 827 0 375 72 13 20 130 195 1 1 4 1 4 FNPT 1 2 MNPT 3475 2500 160 GS D S 1000 160 8 13 8 187 8 576 0 375 70 13 20 125 190 1 1 4 1 4 FNPT 1 2 MNPT 3...

Страница 9: ...32 295 450 1 5 8 1 4 FNPT 1 1 2 MNPT 1600 2500 30 XS 80S GS D S 2000 XS 18 63 18 687 19 128 0 375 308 15 32 270 410 1 5 8 1 4 FNPT 1 1 2 MNPT 1650 2500 40 GS D S 2000 040 18 44 18 499 18 939 0 375 298...

Страница 10: ...eparing the GripSafe DBB Plug for Installation 5 1 The GripSafe DBB should be in the Ready to Install position from the factory Figure 3 GripSafe Plug and Pipe Concentricity Page 10 of 24 If the pipe...

Страница 11: ...age to equipment 6 Installing the GripSafe DBB Plug CAUTION Ensure pipe I D is clean and loose debris is removed to the deepest point the plug will be installed into If the pipe is lined or has an irr...

Страница 12: ...can withstand 180 continuous and 225 Fahrenheit for short durations If high temperature seals are needed contact USA Industries for alternative sealing solutions Monitoring of pipe temperature at the...

Страница 13: ...ual loss in pressure may be observed during this creep phase Seating the Seals is obtained by reapplying pressure until the pressure becomes stable This seal creep may also be observed when the system...

Страница 14: ...sing a backpressure monitoring tee it may be useful to have a pressure gauge on the branch side of the tee while connecting the run side to the Backpressure Vent Port and a ball valve Further advantag...

Страница 15: ...the reading on the measuring tape matches the difference found in Step 3 Example Testing a weld on a 14 Class 150 Weld Neck Flange Weld Zone Depth 5 00 12 Class 150 Plug Insertion Depth obtained from...

Страница 16: ...be taken to not cover the weld area with the Seal as it could render a false outcome of a hydro test The plug may be out of center with the pipe To help center the plug in the pipe it may be desired t...

Страница 17: ...r liquids through hosing can cause hose whip Take caution to avoid this failure to do so may result in injury to personnel or equipment 8 4 Loosen the Compression Hex Nuts in an even star pattern as t...

Страница 18: ...ale and rust after several uses of the plug Inspection of this surface after use is necessary to keep the gripping strength of the Gripping Wedges at peak performance To clean simply use a mild dishwa...

Страница 19: ...dustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 941 3797 2019...

Страница 20: ...721 info usaindustries com www USAIndustries com GripSafe Patents US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713...

Страница 21: ...into the GripSafe DBB plug Failure to follow this step may cause the Lifting Threads to fail under the load of the plug causing it to fall injuring personnel and or damage to the equipment 9 2 Instal...

Страница 22: ...ing Device Bolts and Washers see Figure 15 NOTE There are 4 types of Telescoping Lifting Attachment 1 2 3 and 4 Each has different length and different hole locations to accommodate different size plu...

Страница 23: ...ice Use one or two of the three anchor holes to orient the GripSafe DBB plug horizontally If none of the three holes comes close to the center gravity of the plug a Cheater Bar may be inserted in the...

Страница 24: ...s US 9 927 058 9 810 364 CA 3 004 787 European Registration 00626264 0001 Other US and Foreign Patents Pending www USAIndustries com 713 941 3797 2019 USA Industries Inc FRM 23 1 Rev B GripSafe is a r...

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