background image

12

Note: 

It is not necessary to rotate the tool in only one direction. Alternating

the turning direction will ease expansion in confined spaces. The photos above
show enlarged views inside expanded tubing.

4. Repeat the expansion process until

the tubing and ring are snug against
the shoulder on the expander head.
See 

Table 4

for the recommended

number of expansions for each
tubing size.

Note: 

The ‘’H’’ in the table refers to the H-series expander heads, which are

only used with the ProPEX Battery Expander Tools. Only use the 2" H-series
Expander Head on the ProPEX 200 Battery Expander Tool.

5. Immediately remove the ProPEX 200

Battery Expander Tool. As you slide
the tubing over the fitting, you
should feel some resistance. If the
tubing reaches the shoulder of the
fitting without any resistance, the
tubing may be over-expanded and
may require additional time to fully
shrink over the fitting. The tubing
and ProPEX Ring should seat against
the shoulder of the fitting for a
proper connection.

Expansion without proper rotation

Expansion with proper rotation

Tubing

Ring  

Head Marking 

Number of Expansions

Size

Marking 

Manual 

Air Exp 

Battery Exp 

Manual

Air Exp 

Battery Exp

3

8

"

3

8

"

3

8

"

3

8

"

3

8

"

4-5 4-5 6-7 

 

1

2

"

1

2

"

1

2

"

1

2

"

1

2

"

3-4 

3-4 

3-4  

3

4

"

3

4

"

3

4

"

3

4

"

3

4

"H 7-9 

7-9 

8-9H 

 

1" 1"  1" 1"  1"H  12-14

12-14 

6-7H 

 

1

1

4

"

1

1

4

"

1

1

4

" H

6-7H

1

1

2

"

1

1

2

"

1

1

2

" H

7-8H

2"

2"

2" H

4-5H

Table 4: Recommended Expansions

Содержание ProPEX 200

Страница 1: ...RADIANT HEATING AND PLUMBING SYSTEMS PROPEX 200 BATTERY EXPANDER TOOL OPERATION MANUAL For connections to Wirsbo AQUAPEX tubing...

Страница 2: ...Manual is published by Uponor Inc 5925 148th Street West Apple Valley MN 55124 Phone 952 891 2000 Fax 952 891 1409 www uponor usa com 2006 Uponor Inc All rights reserved First Edition First Printing...

Страница 3: ...lt in modification of features or specifications without notice For the most current technical information go to the Uponor website at www uponor usa com Uponor is not liable for installation practice...

Страница 4: ......

Страница 5: ...4 Expander Tool Operation and Guidelines Operating Instructions 5 Indicators 5 Proper Tool and Head Maintenance 7 Troubleshooting 8 Safety Guidelines 9 Repairs 9 Warranty 10 Section 5 Making ProPEX C...

Страница 6: ......

Страница 7: ...ydraulic Hose replacement part Q6262010 Hydraulic Pump Two Batteries replacement part Q6260200 Battery Charger replacement part Q6260700 Expander Head Lubricant Molykote G n plus Operation Manual Carr...

Страница 8: ...g the battery in temperatures below 50 F 10 C greatly reduces battery capacity Rapid Charger Power Supply 110VAC Output Voltage 24VDC Recharging Time 70 minutes Weight 4 lbs Operating Range 50 to 104...

Страница 9: ...oom temperature before charging Caution Do not use the charger at ambient temperatures of less than 50 F 10 C or greater than 104 F 40 C Battery Handling The ProPEX 200 Battery Expander Tool uses rech...

Страница 10: ...if left attached to the tool and unused Do not keep the battery attached to the tool for longer than 20 days This could hinder the battery s ability to recharge in the future Replace the battery if t...

Страница 11: ...s and replace the cap on the hose Be sure not to let any dirt or debris enter the couplings as this can damage the pump or pistol Note Disconnect the pistol from the hose before disconnecting the hose...

Страница 12: ...flashing green LED signals the expansion is completed correctly Red A flashing red LED signals the expansion is not complete Table 2 Expansion State Indicators Service Indicators All three LEDs flash...

Страница 13: ...ce the expander head is cleaned and reassembled use a clean lint free cloth to apply a light coat of Molykote g n plus lubricant to the expander cone prior to making any ProPEX connections 5 Apply the...

Страница 14: ...not start Thermal stop due to Wait one hour for the motor overheating motor to cool then resume operation Electrical component Return the tool to the problem Tool Depot Tool does not advance Air in th...

Страница 15: ...perating the tool Use original replacement parts only Only professional contractors should operate the ProPEX 200 Battery Expander Tool Keep this tool away from children Keep the ProPEX 200 Battery Ex...

Страница 16: ...Login using your username and password and click on User Tools Go to Documents and Files click on Warranties and select Uponor Plumbing Systems Limited Warranty to view the plumbing systems warranty S...

Страница 17: ...the ring over the end of the tubing no more than 1 16 1mm 3 Slide the expander head into the tubing until it stops Full expansions are necessary to make a proper connection Press the trigger to expand...

Страница 18: ...ediately remove the ProPEX 200 Battery Expander Tool As you slide the tubing over the fitting you should feel some resistance If the tubing reaches the shoulder of the fitting without any resistance t...

Страница 19: ...expanded once on each side to properly fit over the tubing Expansion of the ProPEX Ring is only necessary for 3 8 Wirsbo AQUAPEX 1 Square cut the 3 8 Wirsbo AQUAPEX tubing perpendicular to the length...

Страница 20: ...roPEX 200 Battery Expander Tool that is maintained in proper working condition If the tool or segment fingers are damaged it is very difficult to make a proper connection The following troubleshooting...

Страница 21: ...ribed in Step 2 Too Many Expansions Needed to Make a Connection If making several more expansions on the tubing than is recommended follow the steps below 1 Ensure the head is hand tightened to the ex...

Страница 22: ...16 Notes...

Страница 23: ...Notes 17...

Страница 24: ...p_OpsMan_11 06 Copyright 2006 Uponor Printed in the United States Uponor Inc 5925 148th Street West Apple Valley MN 55124 USA Tel 800 321 4739 Fax 952 891 1409 Web www uponor usa com E mail learnmore...

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