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In s t r u c t i o n s f o r u s e

M AB 5 2 5

ENGLISH

In t e n d e d u s e

The machine is intended solely for drilling operations in magnetic

and non-magnetic metals, and for cutting threads, countersinking

and reaming within the limits specified in the technical data.
Use in any other or further way is not considered an intended use .

W AR NING

D a n g e r f r o m u s e f o r o t h e r t h a n t h e i n t e n d e d p u r p o s e !

If not used for its intended purpose and/or used in any other

way, the machine may be or become a source of danger .

►

Use the machine only for its intended purpose .

►

Observe the procedures described in these operating

instructions .

No claims of any kind will be accepted for damage or injury

resulting from use of the machine for other than its intended

purpose .
The risk has to be borne solely by the machine owner .

NOTE

►

If used commercially, pay attention to compliance with the

accident prevention regulations and the Safety at Work

Ordinance .

Li a b i l i t y d i s c l a i m e r

All technical information, data and instructions for commissioning,

operation and care of the machine contained in these operating

instructions represent the latest status at the time of printing .
The manufacturer assumes no liability for damage or injury

resulting from failure to observe the operating instructions, use

for other than the intended purpose, unprofessional repairs,

unauthorised modifications or use of non-approved spare parts

and accessories, tools and lubricants .

Содержание MAB 525

Страница 1: ...M AB 5 2 5 Or i g i n a l Op e r a t i n g i n s t r u c t i o n s In s t r u c c i o n e s d e m a n e j o M o d e d e m p l o i...

Страница 2: ...o d e d e m p l o i 6 3 In d i c e P g i n a In s t r u c c i o n e s d e m a n e j o 9 3 2 2 Ha r b o r Av e n u e No r w a l k C T 0 6 8 5 0 U SA T o l l F r e e 8 0 0 7 0 0 5 9 1 9 Ph o n e 2 0 3...

Страница 3: ...ditional safety measures for certain operations 15 Check the condition of the substrate 16 Inserting the tool 17 Op e r a t i o n 2 1 Activating deactivating magnetic clamp 21 Switching machine ON OFF...

Страница 4: ...orm an integral part of the Magnetic Core Drilling Machine MAB 525 hereinafter referred to as machine and contains important information for the commissioning safety intended use and care of the machi...

Страница 5: ...er of serious injury or even death W AR NING A w a r n i n g o f t h i s c a t e g o r y d r a w s a t t e n t i o n t o a p o t e n t i a l l y d a n g e r o u s s i t u a t i o n If the dangerous si...

Страница 6: ...ng instructions No claims of any kind will be accepted for damage or injury resulting from use of the machine for other than its intended purpose The risk has to be borne solely by the machine owner N...

Страница 7: ...dical implants must not use this machine Children must not be allowed to use the machine Inspect the machine for visible signs of damage before use Do not use a visibly damaged machine Before beginnin...

Страница 8: ...l i f e b y e l e c t r i c s h o c k C o n t a c t w i t h l i v e w i r e s o r c o m p o n e n t s c o u l d l e a d t o s e r i o u s i n j u r y o r e v e n d e a t h Observe the following safet...

Страница 9: ...lete standstill Always remove the plug from the mains socket before changing tools cleaning or performing maintenance in order to avoid unintentional starting of the machine Do not put your hand into...

Страница 10: ...rating plate with those of your mains power supply The data must correspond in order to avoid damage to the machine Always carry the machine at the handle not by the connecting lead Always pull the m...

Страница 11: ...agnet indicator is lit GR EEN The magnet s clamping force satisfies the minimum requirements Machining can be carried out Magnet indicator is lit R ED Insufficient magnet clamping force Machining must...

Страница 12: ...t at all times when working with the machine Sy m b o l M e a n i n g Close fitting work protection clothing with a low tear ing resistance Goggles for protecting eyes against flying parts and liquids...

Страница 13: ...1 4 1 3 4 2 1 1 1 1 Core drill not supplied as standard 8 Filler neck for cutting oil 2 KEYLESS quick change drill chuck system tool mounting 9 Cutting oil tank 3 Morse taper MK3 10 Handle 4 Opening f...

Страница 14: ...ystem G Adapter for thread taps M10 M12 M16 B Ejector pin ZAK 075 H Key type drill chuck C Ejector pin ZAK 100 Transport case not illustrated D Safety chain Operating instructions guarantee card not i...

Страница 15: ...ken for the following operations with the machine No n h o r i zo n t a l w o r k i n g p o s i t i o n W AR NING R i s k o f i n j u r y f r o m t h e f a l l i n g m a c h i n e When working in incl...

Страница 16: ...dependent on the condition of the substrate The clamping force is significantly reduced by paint zinc and scale coatings and rust The substrate must satisfy the following preconditions in order that a...

Страница 17: ...tec offers special clamping devices for tubes and non magnetic materials in its range of accessories In s e r t i n g t h e t o o l The machine is equipped with an MK tool mounting Depending on the ty...

Страница 18: ...l m o u n t i n g In s e r t i n g t h e t o o l Before mounting clean the shank of the tool adapter or drill chuck and the morse taper 3 of the machine Push the tool from below into the morse taper 3...

Страница 19: ...ll chuck and insert the tool into the drill chuck Close the drill chuck by hand and then tighten the drill chuck with the chuck key R e m o v i n g t h e t o o l Unlock the drill chuck with the chuck...

Страница 20: ...e r t e d t o o l o r t o o l m o u n t i n g Check by briefly turning the tool whether the collet is engaged R e m o v i n g t h e t o o l Open the quick change drill chuck system A by pushing up the...

Страница 21: ...ufficient magnet clamping force available CAUTION The maximum magnet clamping force is only available after switching on the motor D e a c t i v a t i n g m a g n e t i c c l a m p Secure the machine...

Страница 22: ...witched off NOTE Select the speed range according to the material and drilling diameter Se t t i n g t h e s p e e d In addition to the mechanical gearbox the machine also has full wave control electr...

Страница 23: ...hen drilling with twist drills Push twist drills with MK taper from below into the morse taper 3 of the machine Push twist drills with straight shank into the drill chuck after fitting the drill chuck...

Страница 24: ...n the machine NOTE Observe the following instructions when drilling with core drills Drilling with core drills requires no great effort The drilling process is not accelerated by higher pressure The d...

Страница 25: ...tap onto the drilled hole Guide the machine slide down at hand lever 11 without exerting pressure until the desired thread length has been cut Switch off the machine and set the direction of rotation...

Страница 26: ...starting work B l o c k a g e s c a u s e d b y a b r o k e n t o o l Switch off the machine Remove plug from the mains socket Use the handle to move the machine slide to the upper position Replace d...

Страница 27: ...ir for cleaning wear protective goggles and protective gloves and protect other persons in the working area CAUTION Never immerse the machine in water or other liquids Af t e r e v e r y u s e Remove...

Страница 28: ...e If the guide of the machine slide 14 shows signs of backlash it must be adjusted Proceed as follows Loosen the clamping bolts Tighten the adjusting screws uniformly Tighten the clamping bolts again...

Страница 29: ...of rotation not selected Preselect direction of rotation The torque cut out has tripped Switch the machine off and on again The automatic circuit breaker in the electrical distribution board trips To...

Страница 30: ...can therefore be recycled The return of the packaging to the material cycle helps conserve raw materials and reduces the production of waste When no longer required dispose of the packaging materials...

Страница 31: ...level 89 db A Vibration 0 85 m s Stroke 6 1 3 160 mm Hole Capacity 2 1 2 dia Core drill short dia 1 2 2 12 50 mm Core drill long dia 1 2 2 12 50 mm Twist drill max dia 1 Thread max M20 Reaming max dia...

Страница 32: ...a g n e t i c C o m p a t i b i l i t y The following harmonised standards were applied in whole or in part DIN EN ISO 12100 2010 DIN EN 61000 6 4 2007 A1 2011 DIN EN 55014 1 2006 A1 2009 A2 2011 DIN...

Страница 33: ...mento 46 Insertar herramienta 47 U t i l i za c i n 5 1 Conectar desconectar im n de adherencia 51 Conectar desconectar la m quina 51 Seleccionar el rango de revoluciones 52 Ajuste de revoluciones 52...

Страница 34: ...ora de n cleo magn tica MAB 525 en adelante m quina contiene informaci n importante acerca de la puesta en funcionamiento la seguridad el uso conforme al previsto y el cuidado de la m quina El manual...

Страница 35: ...personas AD V ER T ENC IA La s i n d i c a c i o n e s d e e s t a c a t e g o r a s e a l a n u n a s i t u a c i n d e p e l i g r o p o t e n c i a l Si no se toman las medidas necesarias para evit...

Страница 36: ...en este manual de instrucciones Las reclamaciones por da os derivados del uso no conforme al previsto quedar n invalidadas de forma inmediata El riesgo es responsabilidad nica del usuario NOTA Si usa...

Страница 37: ...los ni os no se le est permitido utilizar la m quina Antes de utilizar la m quina revise que la m quina y el cable de conexi n no presenten da os externos No ponga en funcionamiento una m quina da ada...

Страница 38: ...n t e e l c t r i c a El c o n t a c t o c o n c a b l e s o c o m p o n e n t e s c a r g a d o s c o n t e n s i n i m p l i c a p e l i g r o d e m u e r t e A fin de impedir situaciones de peligr...

Страница 39: ...ina Antes de cambiar una herramienta o de realizar alg n trabajo de mantenimiento o limpieza desenchufe la clavija de red de la toma de corriente para impedir que la m quina se pueda poner en marcha d...

Страница 40: ...con los de la red el ctrica Para que la m quina no resulte da ada deben coincidir estos datos Coja la m quina siempre por el asidero y no por el cable de conexi n Para desenchufar el cable de conexi n...

Страница 41: ...dor magn tico se ilumina V ER D E La fuerza de sujeci n magn tica corresponde a los requisitos m nimos El mecanizado puede realizarse El indicador magn tico se ilumina R OJ O La fuerza de sujeci n mag...

Страница 42: ...al siguiente S m b o l o Significado Ropa protectora de trabajo ce ida con baja resisten cia a la rotura Gafas de protecci n para protegerse los ojos contra las piezas y los l quidos que pudieran sali...

Страница 43: ...nido en el volu men de suministro 7 Regulaci n de revoluciones y de par de giro 2 Portaherramientas Sistema de taladrado de cambio r pido KEYLESS 8 Boquilla de llenado para aceite de corte 9 Dep sito...

Страница 44: ...sador de expulsi n ZAK 075 H Portabrocas de corona dentada C Pasador de expulsi n ZAK 100 Maleta de transporte sin ilustraci n D Cadena de seguridad Manual de instrucciones tarjeta de ga rant a sin il...

Страница 45: ...a continuaci n se han de tomar las medidas de seguridad adicionales siguientes Po s i c i n d e t r a b a j o n o h o r i zo n t a l AD V ER T ENC IA Pe l i g r o d e l e s i o n e s p o r c a d a d e...

Страница 46: ...de sujeci n magn tica depende de la naturaleza del fundamento La fuerza de sujeci n es reducida notablemente por capas de pintura de cinc y de cascarilla as como por xido El fundamento para que se pue...

Страница 47: ...y materiales no magn ticos In s e r t a r h e r r a m i e n t a La m quina va dotada de un portaherramientas MK cono morse Seg n el tipo de herramienta a utilizar se han de utilizar mandriles portabro...

Страница 48: ...s M K C M In s e r t a r h e r r a m i e n t a Antes de insertar limpie el mango de la herramienta portabrocas y el cono de husillo 3 de la m quina Inserte la herramienta desde abajo en el cono de hus...

Страница 49: ...quina Abra el portabrocas e inserte la herramienta dentro del portabrocas Cierre el portabrocas a mano y apriete el portabrocas con la llave tensora Ex t r a e r h e r r a m i e n t a Afloje el portab...

Страница 50: ...e r t a d o s i n c o r r e c t a m e n t e Compruebe mediante un breve giro de la herramienta si ha encajado el casquillo de sujeci n Ex t r a e r h e r r a m i e n t a Abra el sistema de taladrado...

Страница 51: ...e de suficiente fuerza de sujeci n magn tica ATENCI N La fuerza de sujeci n magn tica m xima estar disponible s lo despu s de encender el motor D e s c o n e c t a r i m n d e a d h e r e n c i a Aseg...

Страница 52: ...ones en dependencia del material y el di metro de agujero Aj u s t e d e r e v o l u c i o n e s La m quina dispone adem s de un engranaje mec nico adem s de una electr nica de regulaci n de eje compl...

Страница 53: ...roca helicoidad con el cono CM abajo en el cono de husillo 3 de la m quina Inserte la broca helicoidal con mago recto despu s del montaje del portabrocas H en el portabrocas Emplace la m quina en el l...

Страница 54: ...enta las indicaciones siguientes El taladrado con brocas huecas no precisa aplicar grandes fuerzas Con mayor presi n no acelera el proceso de taladrado nicamente se produce un desgaste m s r pido de l...

Страница 55: ...oloque el machos de roscar en el agujero Siga con el carro de m quina en la palanca manual 11 sin ejercer presi n hasta establecer la longitud de rosca apropiada Apague la m quina y coloque en el inte...

Страница 56: ...o q u e o a c a u s a d e u n a r o t u r a e n l a h e r r a m i e n t a Apague la m quina Desenchufe la clavija de red de la toma de corriente Coloque el carro de m quina en la posici n superior con...

Страница 57: ...pongase usted y otras personas gafas protectoras y guantes protectores con el fin de protegerse en la zona de trabajo ATENCI N Nunca sumerja en agua o en otro l quido la m quina D e s p u s d e c a d...

Страница 58: ...gu a del carro de m quina 14 presenta holgura deber reajustarl Para ello proceda del modo siguiente Suelte los tornillos de apriete Reapriete uniformemente los tornillos de reglaje Vuelva apretar los...

Страница 59: ...eccionado el sentido de giro Preseleccionar el sentido de giro Se ha disparado la desconexi n del par de giro Apague y vuelva a encender la m quina Se dispara el interruptor autom tico del cuadro el c...

Страница 60: ...io ambiente y para su eliminaci n La reinserci n del embalaje en el proceso de reciclaje fomenta el ahorro de materias primas y reduce la acumulaci n de residuos Elimine los materiales de embalaje que...

Страница 61: ...db A Vibraci n 0 85 m s Carrera 160 mm Broca hueca corta 12 50 mm Broca hueca larga 12 50 mm Broca helicoidal max 20 mm Rosca max M20 Escariado max 20 mm Avellanado max 50 m m Revoluciones nivel 1 n0...

Страница 62: ...s o b r e l a c o m p a t i b i l i d a d e l e c t r o m a g n t i c a Se han aplicado total o parcialmente las siguientes normas armonizadas DIN EN ISO 12100 2010 DIN EN 61000 6 4 2007 A1 2011 DIN...

Страница 63: ...aux 75 Contr ler les qualit s du fond 76 Mise en place de l outil 77 U t i l i s a t i o n 8 1 Allumer teindre la fixation magn tique 81 Allumer teindre la machine 81 S lectionner la plage de r gime 8...

Страница 64: ...i fait partie int grante de la perceuse foret magn tique MAB 525 d sign e ci apr s comme l appareil elle vous donne des indications importantes pour la mise en service la s curit l utilisation conform...

Страница 65: ...lles des personnes AV ER T ISSEM ENT U n a v e r t i s s e m e n t d e c e t y p e d s i g n e u n e s i t u a t i o n d a n g e r e u s e p o s s i b l e Si la situation dangereuse ne peut pas tre vi...

Страница 66: ...e notice d utilisation Les r clamations de tout type pour cause de dommages survenus suite une utilisation non conforme sont exclues Seul l utilisateur en assume les risques INDICATION En cas d utilis...

Страница 67: ...ivent pas utiliser cette machine Il est interdit aux enfants d utiliser la machine Avant d utiliser la machine veuillez la contr ler pour v rifier qu elle ne pr sente aucun dommage visble de l ext rie...

Страница 68: ...l e c t r i q u e Il y a d a n g e r d e m o r t e n c a s d e c o n t a c t a v e c d e s l i g n e s o u d e s c o m p o s a n t s s o u s t e n s i o n Pour viter tous risques caus s par le courant...

Страница 69: ...changement d outil tout entretien et nettoyage arr tez la machine et d branchez la fiche de la prise afin d viter un d marrage intempestif de la machine Pendant l op ration ne mettez pas les mains da...

Страница 70: ...re r seau lectrique Pour qu aucun dommage ne se produise sur la machine ces donn es doivent tre identiques Portez toujours la machine par le manche et non par le c ble lectrique D branchez toujours la...

Страница 71: ...n tique s allume en V ER T la force de retenue magn tique r pond aux exigences minimales L usinage peut s effectuer Si l indicateur magn tique s allume en R OU GE la force de retenue magn tique n est...

Страница 72: ...e Sy m b o l e Signification V tements de protection collants et r sistant au d chirement Porter des lunettes de protection pour prot ger les yeux contre les projections de pi ces et de liquides ainsi...

Страница 73: ...2 1 1 1 1 Foret magn tique non fourni 8 Goulotte de remplissage pour huile de coupe 2 Raccordement syst me de per age ser rage rapide KEYLESS 9 R servoir huile de coupe 3 C ne de broche MK3 10 Manche...

Страница 74: ...tarauds M10 M12 M16 H Mandrin couronne dent e B Tige d jection ZAK 075 Coffret de transport sans illustrations C Tige d jection ZAK 100 D Cha ne de s curit Mode d emploi carte de garantie sans illustr...

Страница 75: ...apr s des mesures de s curit suppl mentaires doivent tre effectu es Po s i t i o n d e t r a v a i l n o n h o r i zo n t a l e AV ER T ISSEM ENT R i s q u e d e b l e s s u r e s p a r l a c h u t e...

Страница 76: ...des qualit s du fond La force de retenue est fortement r duite par les couches de peinture de zinc ou de calamine et par la rouille Le fond doit satisfaire aux conditions suivantes afin qu une retenue...

Страница 77: ...tenue sp cial INDICATION Dans son programme d accessoires CS Unitec propose des dispositifs de serrage pour les tuyaux et les mat riaux non magn tiques M i s e e n p l a c e d e l o u t i l La machine...

Страница 78: ...M K M i s e e n p l a c e d e l o u t i l Avant la mise en place nettoyez la tige de l outil de l adaptateur ou du mandrin et le c ne de broches 3 de la machine Ins rez l outil par le bas dans le c ne...

Страница 79: ...machine Ouvrez le mandrin et ins rez l outil dans le mandrin Fa tes tourner le mandrin la main et serrez le fond l aide de la cl de serrage R e t i r e r l o u t i l Desserrez le mandrin la main l aid...

Страница 80: ...b l e s s u r e s s u i t e u n e m p l o i e r r o n d e l o u t i l o u d u r a c c o r d e m e n t Tournez bri vement l outil pour contr ler si le manchon de serrage est encrant R e t i r e r l o u...

Страница 81: ...e retenue magn tique disponible n est pas suffisante ATTENTION La force de retenue magn tique maximale n est disponible qu apr s la mise en marche du moteur Eteindre la fixation magn tique Fixez la ma...

Страница 82: ...t e INDICATION S lectionnez la plage de r gime en fonction du mat riau et du diam tre de per age R g l a g e d u r g i m e Outre la transmission m canique la machine dispose galement d un syst me lec...

Страница 83: ...lico dal avec le c ne MK par le bas dans le c ne de broches 3 de la machine Apr s le montage du mandrin ins rez le foret h lico dal tige droite dans le mandrin H Placez la machine au lieu d utilisatio...

Страница 84: ...bserver les indications suivantes Le per age avec les forets magn tiques ne n cessite pas grand effort Si vous augmentez la pression l op ration de per age ne va pas s acc l rer Le mandrin s usera plu...

Страница 85: ...z la machine et appliquez le taraud contre le trou de per age Guidez le chariot de la machine l aide du levier 11 sans forcer et jusqu obtention de la longueur de taraudage souhait e Eteignez la machi...

Страница 86: ...travaux En c a s d e b l o c a g e d e l o u t i l Eteindre la machine D branchez la fiche r seau de la prise Amener le chariot de la machine en position sup rieure l aide du levier Remplacer l outil...

Страница 87: ...des gants de protection et prot gez les autres personnes dans la zone de travail ATTENTION Ne plongez jamais la machine dans de l eau ou dans d autres liquides Ap r s c h a q u e u t i l i s a t i o n...

Страница 88: ...i n e Si la coulisse du chariot de la machine 14 a du jeu il faut la rajuster Pour y parvenir veuillez proc der comme suit Desserrez les vis d arr t Resserrez les vis de r glage de mani re r guli re...

Страница 89: ...tionn S lectionner le sens de rota tion La d sactivation du couple s est d clench e Eteindre la machine et la ral lumer Le coupe circuit a saut dans la distribution lect rique Trop d appareils raccor...

Страница 90: ...t pourquoi ils sont recyclables La remise en circulation de l emballage dans le circuit de mat riel conomise des mati res premi res et elle r duit la production de d chets Eliminez les mat riaux d emb...

Страница 91: ...db A Vibration 0 85 m s Course 160 mm Foret magn tique court 12 50 mm Foret magn tique long 12 50 mm Foret h lico dal max 20 mm Taraudage max M20 Frottement max 20 mm Lamage max 50 mm R gime niveau 1...

Страница 92: ...b i l i t l e c t r o m a g n t i q u e Les normes harmonis es suivantes ont t appliqu es en totalit ou en partie DIN EN ISO 12100 2010 DIN EN 61000 6 4 2007 A1 2011 DIN EN 55014 1 2006 A1 2009 A2 201...

Страница 93: ...0 6 8 5 0 U SA T o l l F r e e 8 0 0 7 0 0 5 9 1 9 Ph o n e 2 0 3 8 5 3 9 5 2 2 F a x 2 0 3 8 5 3 9 9 2 1 Em a i l i n f o c s u n i t e c c o m w w w c s u n i t e c c o m Distributed exclusively by...

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